Ford Mustang (1999-2004) Service Manual: Air Conditioning (A/C) Pressure Relief Valve - 3.8L

Ford Mustang (1999-2004) Service Manual / Climate Control System / Air Conditioning / Air Conditioning (A/C) Pressure Relief Valve - 3.8L

Material

Item Specification
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B

Removal and Installation

1. Recover the refrigerant. For additional information, refer to Section.

2. Unlatch the breather.

Air Conditioning (A/C) Pressure Relief Valve - 3.8L

3. Disconnect the mass air flow (MAF) sensor electrical connector.

Air Conditioning (A/C) Pressure Relief Valve - 3.8L

4. Remove the air cleaner outlet tube.

1. Loosen the clamp.

2. Disconnect the crankcase ventilation tube.

3. Remove the air cleaner outlet tube.

Air Conditioning (A/C) Pressure Relief Valve - 3.8L

5. Remove the A/C compressor pressure relief valve.

  • Discard the O-ring seal.

Air Conditioning (A/C) Pressure Relief Valve - 3.8L

6. To install, reverse the removal procedure.

  • Install a new O-ring seal lubricated in clean PAG oil.

7. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section.

    Suction Accumulator
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation 1. Recover the refriger ...

    Air Conditioning (A/C) Pressure Relief Valve - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Other materials:

    Crankshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Crankshaft main bearing journals must be within specifications before checking runout. Use the Dial Indicator Gauge with Holding Fixtur ...

    Halfshaft
    Special Tool(s) Differential Plug 205-294 (T89P-4850-B) Differential Seal Protector 205-461 Front Hub Remover 205-D070 (D93P-1175-B) or Equivalent Halfshaft Removal Tool 205-475 Steering Arm Remover 211-0 ...

    Removal
    1. Raise and support the vehicle. 2. Remove the rear wheel and tire assemblies. 3. CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustment. CAUTION: Do not allow the calipers to hang from the brake hoses ...