Ford Mustang (1999-2004) Service Manual: Connect

1. Install the A/C tube lock coupling spring.

Spring Lock Coupling

2. Lubricate the inside of the coupling with PAG Refrigerant Compressor Oil (R-134a Systems) or equivalent.

Spring Lock Coupling

3. CAUTION: Use only the new O-ring seals. The use of any O-ring seals other than those specified in the Ford Master Parts Catalog may result in intermittent leakage during vehicle operation.

Install the O-ring seals.

  • Lubricate the O-ring seals with PAG Refrigerant Compressor Oil (R-134a Systems) or equivalent.

Spring Lock Coupling

4. Connect the spring lock coupling fittings with a twisting motion until the A/C tube lock coupling spring snaps over the flared end of the female fitting.

Spring Lock Coupling

5. Install the A/C tube lock coupling clip.

Spring Lock Coupling

    Cleaning
    1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod. 2. Cut an abrasive pad from maroon colored 3M Scotch Brite with the dimensions corresponding to the coupling size. 3. Assemble th ...

    Heater Hose Coupling
    Special Tool(s) Remover, Heater Hose Inlet Tube 412-042 (T85T-18539-AH) Disconnect Tool, Heater Hose 412-127 Material Item Specification MERPOL - ESE-M ...

    Other materials:

    Using snow chains
    WARNING: Driving too fast for conditions creates the possibility of loss of vehicle control. Driving at very high speeds for extended periods of time may result in damage to vehicle components. WARNING: Snow tires must be the same size, load index, speed ratin ...

    Removal
    1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section. 2. Remove the bolt. 1. Hold the A/C disc and hub assembly (19D786) with the special ...

    Installation
    All axles 1. Position the ring gear and the differential case. Align the bolt holes by starting two bolts through the holes in the differential case and the ring gear. Press the ring gear on the differential case. 2. Install the bolts. Apply Stud and Bea ...