Ford Mustang (1999-2004) Service Manual: Connect
1. Install the A/C tube lock coupling spring.
2. Lubricate the inside of the coupling with PAG Refrigerant Compressor Oil (R-134a Systems) or equivalent.
3. CAUTION: Use only the new O-ring seals. The use of any O-ring seals other than those specified in the Ford Master Parts Catalog may result in intermittent leakage during vehicle operation.
Install the O-ring seals.
- Lubricate the O-ring seals with PAG Refrigerant Compressor Oil (R-134a Systems) or equivalent.
4. Connect the spring lock coupling fittings with a twisting motion until the A/C tube lock coupling spring snaps over the flared end of the female fitting.
5. Install the A/C tube lock coupling clip.
Cleaning
1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod.
2. Cut an abrasive pad from maroon colored 3M Scotch Brite with the
dimensions corresponding
to the coupling size.
3. Assemble th ...
Heater Hose Coupling
Special Tool(s)
Remover, Heater Hose Inlet
Tube
412-042 (T85T-18539-AH)
Disconnect Tool, Heater Hose
412-127
Material
Item
Specification
MERPOL
-
ESE-M ...
Other materials:
Engine Front Cover
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-
A
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-
A4
SAE 5W-30 Premium Synthetic
Blend Motor Oil
XO-5W30-QSP ...
Pinpoint Tests
CAUTION: Do not make jumper connections except as directed.
Incorrect connections
may damage the voltage regulator test terminals, fuses, or fuse links.
CAUTION: Do not allow any metal object to come in contact with the
generator housing
and inter ...
Lead Terminal Repair
Special Tool(s)
Heat Gun
107-R0300 or equivalent
Material
Item
Specification
Rear Window Defroster Repair
D8AZ-19562-AA
WSB-M4J58-B
1. NOTE: The rear window glass must be at room temperature at the time of the
repair.
Clea ...
