Ford Mustang (1999-2004) Service Manual: Disassembly

1. Remove the No. 1 selective pump support thrust washer.

Disassembly

2. Remove the front pump support.

1. Remove the bolts.

2. Remove the front pump support.

Disassembly

3. Remove the seal rings.

Disassembly

4. Remove the inner and outer pump gerotor gears.

Disassembly

5. Carefully pry spring retainer tabs and remove the spring retainer assembly.

Disassembly

6. Remove the intermediate clutch piston.

Disassembly

7. Remove the clutch piston seals.

1. Remove the intermediate clutch piston outer seal.

2. Remove the intermediate clutch piston inner seal.

Disassembly

8. Remove and discard the front pump seal.

Disassembly

    Pump and Intermediate Clutch Piston
    Special Tool(s) Installer, Front Pump Fluid Seal 307-014 (T63L-77837-A) Protector, Piston Seal 307-339 (T95L-77005-A) Pump and Intermediate Clutch Piston - Disassembled ...

    Assembly
    1. Using the special tool, install the front pump seal assembly. 2. Install the clutch piston seals. 1. Install the intermediate clutch piston outer seal. 2. Install the intermediate clutch pist ...

    Other materials:

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    Removal and Installation NOTE: The 4.6L, 2V is shown. The 3.8L is similar. 1. Disconnect the vacuum hose. 2. Disconnect the EGR tube from the EGR valve. 3. Remove the two bolts, the EGR valve and the gasket. 4. NOTE: Install a new gasket. To install, ...

    Vibrate Software
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