Ford Mustang (1999-2004) Service Manual: Disassembly

1. Remove the No. 1 selective pump support thrust washer.

Disassembly

2. Remove the front pump support.

1. Remove the bolts.

2. Remove the front pump support.

Disassembly

3. Remove the seal rings.

Disassembly

4. Remove the inner and outer pump gerotor gears.

Disassembly

5. Carefully pry spring retainer tabs and remove the spring retainer assembly.

Disassembly

6. Remove the intermediate clutch piston.

Disassembly

7. Remove the clutch piston seals.

1. Remove the intermediate clutch piston outer seal.

2. Remove the intermediate clutch piston inner seal.

Disassembly

8. Remove and discard the front pump seal.

Disassembly

    Pump and Intermediate Clutch Piston
    Special Tool(s) Installer, Front Pump Fluid Seal 307-014 (T63L-77837-A) Protector, Piston Seal 307-339 (T95L-77005-A) Pump and Intermediate Clutch Piston - Disassembled ...

    Assembly
    1. Using the special tool, install the front pump seal assembly. 2. Install the clutch piston seals. 1. Install the intermediate clutch piston outer seal. 2. Install the intermediate clutch pist ...

    Other materials:

    Evaporator Core Housing
    Material Item Specification PAG Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN-12-C) WSH-M1C231- B MERPOL NA ESE-M99B144- B Removal NOTE: The evaporator core is not separately serviceable, it is serviced onl ...

    Engine Cooling (Description and Operation)
    CAUTION: Vehicle cooling systems are filled with Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) or equivalent meeting Ford specification WSS-M97B51-A1 (yellow color). Always fill the cooling system with the same coolant that is present in ...

    Master Cylinder - Hydro-Boost
    Removal 1. Disconnect the fluid level sensor connector. 2. Disconnect the brake tubes. 3. Remove the brake master cylinder nuts. 4. Remove the brake master cylinder (2140). Installation 1. To install, reverse the removal procedure. Bleed the brak ...