Ford Mustang (1999-2004) Service Manual: Disassembly

1. Remove the No. 1 selective pump support thrust washer.

Disassembly

2. Remove the front pump support.

1. Remove the bolts.

2. Remove the front pump support.

Disassembly

3. Remove the seal rings.

Disassembly

4. Remove the inner and outer pump gerotor gears.

Disassembly

5. Carefully pry spring retainer tabs and remove the spring retainer assembly.

Disassembly

6. Remove the intermediate clutch piston.

Disassembly

7. Remove the clutch piston seals.

1. Remove the intermediate clutch piston outer seal.

2. Remove the intermediate clutch piston inner seal.

Disassembly

8. Remove and discard the front pump seal.

Disassembly

    Pump and Intermediate Clutch Piston
    Special Tool(s) Installer, Front Pump Fluid Seal 307-014 (T63L-77837-A) Protector, Piston Seal 307-339 (T95L-77005-A) Pump and Intermediate Clutch Piston - Disassembled ...

    Assembly
    1. Using the special tool, install the front pump seal assembly. 2. Install the clutch piston seals. 1. Install the intermediate clutch piston outer seal. 2. Install the intermediate clutch pist ...

    Other materials:

    Valve Seals
    Special Tool(s) Valve Spring Compressor 303-452 (T93P-6565-AR) Valve Stem Seal Replacer 303-383 (T91P-6571-A) Compressor, Valve Spring (Exhaust) 303-567 (T97P- 6565-AH) Material Item Specification Supe ...

    Piston
    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly 1. Press the piston pin out of the connecting rod and piston assembly. 2. Remove the connecting rod from the piston. 3. ...

    Vacuum Hose Repair - Mini-Tube
    Special Tool(s) Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent 1. Measure the length of the damaged area of the mini-tube vacuum hose. 2. Cut a piece of standard 1/8 inch inner diameter vacuum hose approximately 25 mm (1 inch longer t ...