Ford Mustang (1999-2004) Service Manual: Dual Converter H-Pipe - 4.6L (2V and 4V)
Removal
NOTE: The RH and LH catalytic converters are serviced separately.
1. Raise and support the vehicle. For additional information, refer to Section.
2. CAUTION: When repairing exhaust system or removing the exhaust components, disconnect all heated oxygen sensors (HO2S) (9F472) at the wiring connectors to prevent damage to the heated oxygen sensors and wiring harness.
Disconnect the downstream RH and LH heated oxygen sensor connectors (9F472).
3. Disconnect the two upstream RH and LH catalyst monitor sensor connectors.
4. Remove the dual converter assembly nuts. (RH shown, LH similar.)
5. Remove the RH exhaust manifold flange nuts.
6. Remove the LH exhaust manifold flange nuts.
7. Remove the dual converter H-pipe.
8. If necessary, use the center of the LH flange as a baseline, measure 67 mm (2.68 in) and cut the cross-over pipe.
9. If necessary, use the center of the RH flange as a baseline, measure 83.9 mm (3.35 in) and cut the cross-over pipe.
Installation
1. Position the LH and RH dual converter pipe.
- Snug the converter-to-manifold nuts.
2. Position the muffler and install the dual converter assembly nuts. (RH shown, LH similar.)
3. If necessary, position the sleeve and clamps. Tighten the clamps to 55 Nm (41 lb-ft).
4. Tighten the four converter-to-manifold nuts.
5. Connect the two upstream RH and LH heated oxygen sensor connectors.
6. Connect the two downstream RH and LH catalyst monitor sensor connectors.
Dual Converter Y-Pipe - 3.8L
Removal
NOTE: The RH and LH catalytic converters are serviceable separately.
1. Raise and support the vehicle. For additional information, refer to
Section.
2. CAUTION: When repairing the exhaust sys ...
Fuel System
...
Other materials:
General information
Note: Occasional brake noise is normal. If a metal-to-metal,
continuous
grinding or continuous squeal sound is present, the brake linings may be
worn out. Have them inspected by an authorized dealer. If your vehicle
has continuous vibration or shudder in the ...
Door
Removal
1. Remove the door trim panel. For additional information, refer to
Section.
2. Disconnect the necessary electrical connectors to remove the harness
and grommet from the
door.
3. NOTE: This procedure requires an assistant.
NOTE: Mark ...
Transmission (Installation)
Material
Item
Specification
DEXRON III (ATF)
Transmission Fluid
XT-2-QDX or equivalent
DEXRON III
Pipe Sealant with Teflon
D8AZ-19554-A or equivalent
WSK-M2G350-
A2
Premium Long Life Grease
XG-1-C, K or T or equivalent
...