Ford Mustang (1999-2004) Service Manual: Evaporative Emission Canister
Removal and Installation
1. WARNING: The evaporative emission system contains fuel vapor and condensed fuel vapor. Although not in large quantities, it still presents the danger of explosion or fire. Disconnect the battery ground cable from the battery to minimize the possibility of an electrical spark occurring, possibly causing a fire or explosion if fuel vapor or liquid fuel is present in the area. Failure to follow these instructions may result in personal injury.
Disconnect the battery ground cable. For additional information, refer to Section.
2. Raise and support the vehicle. For additional information, refer to Section.
3. Remove the left rear wheel. For additional information, refer to Section.
4. WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or around any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal injury.
Disconnect the canister vent solenoid hose assembly.
5. Disconnect the connector.
6. Disconnect the evaporative emission (EVAP) canister purge outlet tube.
7. Remove the EVAP canister with bracket assembly from the vehicle.
- Remove the bolts.
8. Disconnect the brace.
9. Remove the canister vent solenoid and canister vent solenoid hose assembly
10. Remove the EVAP canister purge outlet tube elbow.
11. Remove the EVAP canister from the canister bracket.
12. To install, reverse the removal procedure.
- Carry out a leak test. For additional information, refer to Evaporative Emission System Leak Test in this section.
- Carry out the evaporative emission repair verification drive cycle. For additional information, refer to Evaporative Emission Repair Verification Drive Cycle in this section.
Evaporative Emission Repair Verification Drive Cycle
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
Drive Cycle Recommendations
NOTE: The followi ...
Evaporative Emission Canister Purge Valve
Removal and Installation
1. WARNING: The evaporative emission system contains fuel vapor
and condensed
fuel vapor. Although not in large quantities, it still presents the
danger of explosion ...
Other materials:
Air filter check
WARNING: To reduce the risk of vehicle damage and or
personal burn injuries, do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Note: Failure to use the correct air filter element may result in
severe
engin ...
Fuel Pump Module
Removal and Installation
1. Remove the fuel tank. For additional information, refer to Fuel Tank in
this section.
2. NOTE: For installation, tighten the bolts in the sequence shown.
Remove the module assembly flange bolts.
3. Clean the area around the fue ...
Transmission (Assembly)
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Holding Fixture, Transmission
307-003 (T57L-500-B)
Remover/Installer, Bearing
Tube
308-024 (T75L-7025-B)
Re ...