Ford Mustang (1999-2004) Service Manual: Evaporator Core Orifice

Evaporator Core Orifice

NOTE: The evaporator core orifice is an integral part of the condenser to evaporator line and should be installed as an assembly with the line.

NOTE: A new evaporator core orifice should be installed whenever a new A/C compressor is installed.

The evaporator core orifice has the following characteristics:

  • It is located in the A/C condenser to evaporator line.
  • It has filter screens located on the inlet and outlet ends of the tube body.
  • The inlet filter screen acts as a strainer for the liquid refrigerant flowing through the evaporator core orifice.
  • O-ring seals on the evaporator core orifice prevent the high-pressure liquid refrigerant from bypassing the evaporator core orifice.
  • Adjustment or repair cannot be made to the evaporator core orifice assembly. A new evaporator core orifice must be installed as a unit.
    Refrigerant Lines
    The condenser to evaporator tube (19835) contains the high pressure liquid refrigerant upstream of the evaporator core orifice. The A/C manifold and tube (19D734) is attached to the A/C compressor, ...

    Suction Accumulator
      NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compres ...

    Other materials:

    Cylinder Block Core Plug Replacement
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Material 1. Use a slide hammer or tools suitable to remove the cylinder block core plug. 2. Inspect the cylinder block plug bore for any damage that would interfere with the correct sealing ...

    Mirror - Motor
    Removal 1. Push in the upper edge of the mirror glass to the maximum travel. 2. Grasp the bottom of the mirror glass, pull outward and remove the mirror glass. 3. Remove the mirror motor screws. 4. Disconnect the mirror motor electrical connector. 5. ...

    Wheel Studs
    Removal 1. Remove the wheel hub (1104). For additional information, refer to Wheel Hub and Bearing in this section. 2. Using a press, remove the wheel stud (1107) from the wheel hub. Installation 1. Using a press, install a new wheel stud. 2. Install the w ...