Ford Mustang (1999-2004) Service Manual: Fuel Injectors

Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved. Failure to follow these instructions can result in personal injury.

1. Remove the supply manifold. For additional information, refer to Supply Manifold in this section.

2. Remove the eight fuel injectors from the supply manifold.

Fuel Injectors

Installation

CAUTION: The retaining clip must be in the upper groove on the injector or the injector can become loose.

1. NOTE: Inspect the two O-rings from each fuel injector. Install new O-rings as needed.

NOTE: Lubricate the new O-rings with clean engine oil.

To install, reverse the removal procedure.

Fuel Injectors

    Throttle Body
    Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Fai ...

    Other materials:

    Installation
    Using special tool 205-054 NOTE: This is the preferred method for installing the pinion bearing cups. If necessary, proceed to Using special tools 205-153, 205-054, and 205-D055 in this procedure for an alternate method. 1. Position the special tools and th ...

    System Bleeding
    1. If required, remove the hydraulic system from the vehicle. Refer to Hydraulic System, Lift Cylinder and Motor in this section. 2. Remove the fill plug at the end of the hydraulic pump. 3. Fill the pump with Mercon Multi-Purpose Automatic Transmiss ...

    Troubleshooting
    Your SYNC system is easy to use. However, should questions arise, see the tables below. Use the website at any time to check your phone’s compatibility, register your account and set preferences as well as access a customer representative via an online chat ...