Ford Mustang (1999-2004) Service Manual: Fuel Injectors

Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved. Failure to follow these instructions can result in personal injury.

1. Remove the supply manifold. For additional information, refer to Supply Manifold in this section.

2. Remove the eight fuel injectors from the supply manifold.

Fuel Injectors

Installation

CAUTION: The retaining clip must be in the upper groove on the injector or the injector can become loose.

1. NOTE: Inspect the two O-rings from each fuel injector. Install new O-rings as needed.

NOTE: Lubricate the new O-rings with clean engine oil.

To install, reverse the removal procedure.

Fuel Injectors

    Throttle Body
    Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Fai ...

    Other materials:

    Cable and Conduit
    Removal NOTE: The RH rear is shown, the LH is similar. 1. CAUTION: If any component in the parking brake system requires repair or if the rear axle housing (4010) is removed, the cable tension must be released. Release the cable tension. For additional ...

    Inspection and Verification
    1. The interior lighting system is a generic electronic module (GEM) controlled system. 2. Verify the customer concern by operating the interior lighting system. 3. Visually inspect for the following obvious signs of mechanical and electrical damage. ...

    Output Shaft
    Special Tool(s) Pinion Bearing Cone Remove 205-D002 (D79L-4621-A) or Equivalent Spiral Snap Ring Replacer 308-096 (T85P-7025-A) Disassembly 1. Using the special tool and a press, remove the third/fourth gear synchronizer asse ...