Ford Mustang (1999-2004) Service Manual: Fuel Injectors

Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved. Failure to follow these instructions can result in personal injury.

1. Remove the supply manifold. For additional information, refer to Supply Manifold in this section.

2. Remove the eight fuel injectors from the supply manifold.

Fuel Injectors

Installation

CAUTION: The retaining clip must be in the upper groove on the injector or the injector can become loose.

1. NOTE: Inspect the two O-rings from each fuel injector. Install new O-rings as needed.

NOTE: Lubricate the new O-rings with clean engine oil.

To install, reverse the removal procedure.

Fuel Injectors

    Throttle Body
    Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Fai ...

    Other materials:

    Assembly
    1. Lubricate the differential side gear thrust washers and the differential side gear journals, and assemble the washers to the gears. Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or equivalent meeting Ford specification WSL-M2C192-A ...

    Heater Hose Coupling
    Special Tool(s) Remover, Heater Hose Inlet Tube 412-042 (T85T-18539-AH) Disconnect Tool, Heater Hose 412-127 Material Item Specification MERPOL - ESE-M99B144-B Disconnect CAUTION: Do not attempt to install a ...

    Inspection and Verification
    1. Road test. Verify the customer's concern by performing a road test on a smooth road. 2. Inspect tires. Check the tire pressure with all normal loads in the vehicle and the tires cold. For additional information, refer to the vehicle certification ...