Ford Mustang (1999-2004) Service Manual: Fuel Injectors

Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.

WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before working on or disconnecting any of the fuel lines or fuel system components, the fuel system pressure must be relieved. Failure to follow these instructions can result in personal injury.

1. Remove the supply manifold. For additional information, refer to Supply Manifold in this section.

2. Remove the eight fuel injectors from the supply manifold.

Fuel Injectors

Installation

CAUTION: The retaining clip must be in the upper groove on the injector or the injector can become loose.

1. NOTE: Inspect the two O-rings from each fuel injector. Install new O-rings as needed.

NOTE: Lubricate the new O-rings with clean engine oil.

To install, reverse the removal procedure.

Fuel Injectors

    Throttle Body
    Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Fai ...

    Other materials:

    Installation
    1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of old sealant. ...

    Disassembly
    Main Control Valve Body - Disassembled View   1. Remove the torque converter clutch (TCC) solenoid and the shift solenoid. 1. Remove the bolt. 2. Remove the shift solenoid. 3. Remove the TCC solenoid. 2. Remove the two reinforcement plate ...

    Removal
    1. Disconnect the battery ground cable. 2. Remove the air cleaner outlet tube. For additional information, refer to Section. 3. Remove the radiator sight shield. 4. Install the special tool. 5. Using the special tools, support the engine. 6. Raise and sup ...