Ford Mustang (1999-2004) Service Manual: Gear (Disassembly and Assembly)
Special Tool(s)
 |
Head Mounting Fixture 303-D041 (D83L-500-B1) or Equivalent |
 |
Inner Tie Rod Socket Tool 211-D025 (D90P-3290-A) or Equivalent |
 |
Steering Gear Holding Fixture 211-D011 (D87P-3504-B) or Equivalent |
Material
| Item | Specification |
| Multi-Purpose Grease XG-4 | ESR-M1C159- A |
| Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A | ESE-M1C171- A |
Gear (Removal and Installation)
Special Tool(s)
Teflon Seal Replacer Set
211-D027 (D90P-3517-A) or
Equivalent
Tie Rod End Remover
211-001 (TOOL-3290-D)
Removal
1. Turn the steering wheel as necessary to pos ...
Disassembly
NOTE: The steering gear is serviceable as either a long or short rack
assembly. This procedure covers
the removal and installation of the components not supplied with a short rack
assembly. On short ...
Other materials:
Cylinder Head (Disassembly and Assembly of Subassemblies)
Special Tool(s)
Compressor, Valve Spring
303-381(T91P-6565-A)
Compressor Spacer, Valve
Spring
303-382 (T91P-6565-AH)
Installer, Valve Stem Oil Seal
303-383 (T91P-6571-A)
Material
Item
Specification
Sup ...
Installation
1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive
discs or other
abrasive means to clean the sealing surfaces. These tools cause scratches and
gouges
which make leak paths. Use a plastic scraping tool to remove all traces of old
sealant.
...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if it
is badly scored or damaged.
2. Check the fluid passage i ...
