Ford Mustang (1999-2004) Service Manual: Installation

1. Clean the A/C disc and field coil and pulley mounting surfaces.

2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.

Install the A/C clutch field coil.

1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.

2. Using the special tools, install the A/C field coil.

Clutch And Clutch Field Coil

3. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly aligned during installation.

Install the A/C clutch pulley.

Clutch And Clutch Field Coil

4. Install the pulley snap ring with the bevel side out.

Clutch And Clutch Field Coil

5. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.

Clutch And Clutch Field Coil

6. Install the A/C clutch.

Clutch And Clutch Field Coil

7. Using the special tool, install the A/C disc and hub assembly retaining bolt.

Clutch And Clutch Field Coil

8. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.

Clutch And Clutch Field Coil

9. Install the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.

    Removal
    1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section. 2. Remove the bolt. 1. ...

    Air Conditioning (A/C) Compressor Shaft Seal
    Special Tool(s) Holding Fixture, Compressor Clutch (3.8L vehicles) 412-098 (T94P-19703-AH) Holding Fixture, Compressor Clutch (4.6L vehicles) 412-103 (T95L-19703-AH) ...

    Other materials:

    Installation
    1. Align the center mark on the cover assembly to the V-notch on the rear glass assembly and staple the entire length of the number four bow. 2. Center the listing sleeve on the bottom of the folding top number two bow. 3. Position the listing sleeve onto ...

    Installation
    1. Install a new upper intake manifold gasket. 2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations. Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown ...

    Installation
    All vehicles 1. NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure to ...