Ford Mustang (1999-2004) Service Manual: Installation

1. Clean the A/C disc and field coil and pulley mounting surfaces.

2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.

Install the A/C clutch field coil.

1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.

2. Using the special tools, install the A/C field coil.

Clutch And Clutch Field Coil

3. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly aligned during installation.

Install the A/C clutch pulley.

Clutch And Clutch Field Coil

4. Install the pulley snap ring with the bevel side out.

Clutch And Clutch Field Coil

5. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.

Clutch And Clutch Field Coil

6. Install the A/C clutch.

Clutch And Clutch Field Coil

7. Using the special tool, install the A/C disc and hub assembly retaining bolt.

Clutch And Clutch Field Coil

8. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.

Clutch And Clutch Field Coil

9. Install the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.

    Removal
    1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section. 2. Remove the bolt. 1. ...

    Air Conditioning (A/C) Compressor Shaft Seal
    Special Tool(s) Holding Fixture, Compressor Clutch (3.8L vehicles) 412-098 (T94P-19703-AH) Holding Fixture, Compressor Clutch (4.6L vehicles) 412-103 (T95L-19703-AH) ...

    Other materials:

    Booster seats
    WARNING: Never place, or allow a child to place, the shoulder belt under a child’s arm or behind the back because it reduces the protection for the upper part of the body and may increase the risk of injury or death in a crash. Use a belt-positioning booster ...

    Fuel Pressure Sensor
    Material Item Specification Super Premium SAE 5W-20 Motor Oil XO-5W20-DSP or equivalent WSS-M2C914- A Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related compo ...

    Disassembly
      1. CAUTION: Hand tighten the special tool to prevent gear damage. CAUTION: Support the output shaft while using the press to prevent damage to the shaft or gears. Using the special tool and a press, remove first gear, the output shaft rear bearing ...