Ford Mustang (1999-2004) Service Manual: Installation
1. Align the blend door driver to the full heat position.
2. Place the temperature control knob in the full WARM position.
3. Attach the cable drive to the control head.
4. Rotate the knob back and forth from full WARM to full COOL.
5. Check the cable control for correct range of movement.
6. Connect the electrical connectors.
7. Install the vacuum connector and nuts.
8. Install the control head.
9. Install the center instrument panel register.
Removal
1. Remove the center instrument panel register.
2. Remove the screws.
3. Disconnect the connectors.
4. Using the special tool, disconnect the temperature control cable from the
control head.
5 ...
Switch
Removal
1. Remove the climate control assembly. For additional information, refer to
Control Assembly in
this section.
2. NOTE: All three switches are removed the same.
Remove the knob.
3. Remove ...
Other materials:
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if it
is badly scored or damaged.
2. Check the fluid passage i ...
Transmission (REMOVAL)
Special Tool(s)
Retainer, Torque Converter
307-346 (T97T-7902-A)
CAUTION: Whenever a transmission has been disassembled to install new
parts the
transmission fluid cooler tubes must be cleaned and backflushed. Use a suitable
torque
converter/ ...
Bearings - Inspection
NOTE: If any of the following conditions exist, install a new
bearing.
1. Inspect the bearing for a bent cage.
2. Inspect bearings for galling (metal smears on roller ends).
Galling is caused by overheating, poor lubrication or an overload
situatio ...