Ford Mustang (1999-2004) Service Manual: Installation

1. Align the blend door driver to the full heat position.

Control Assembly

2. Place the temperature control knob in the full WARM position.

Control Assembly

3. Attach the cable drive to the control head.

Control Assembly

4. Rotate the knob back and forth from full WARM to full COOL.

Control Assembly

5. Check the cable control for correct range of movement.

Control Assembly

6. Connect the electrical connectors.

Control Assembly

7. Install the vacuum connector and nuts.

Control Assembly

8. Install the control head.

Control Assembly

9. Install the center instrument panel register.

    Removal
    1. Remove the center instrument panel register. 2. Remove the screws. 3. Disconnect the connectors. 4. Using the special tool, disconnect the temperature control cable from the control head. 5 ...

    Switch
    Removal 1. Remove the climate control assembly. For additional information, refer to Control Assembly in this section. 2. NOTE: All three switches are removed the same. Remove the knob. 3. Remove ...

    Other materials:

    Gearshift Rail Bushing
    Special Tool(s) Universal Puller Set 303-DS005 (D80L-100-A) or equivalent Installer, Shift Rail Bushing 308-244 (T96P-7025-F) Slide Hammer 100-001 (T50T-100-A) Disassembly and Assembly 1. Using the special tools, r ...

    Symptom Chart
    Condition Possible Sources Action Tires show excess wear on edge of tread Underinflated tires. Vehicle overloaded. High-speed cornering. Incorrect ride height. Incorrect wheel alignment. Incorrect tire ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. NOTE: Synchronizer components are not interchangeable. During disassembly, mark each individual synchronizer for assembly. Synchronizer hubs and sleeves are a selected a ...