Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actuator will result in incorrect operation of the supercharger assembly.

Install the actuator adjustment tool onto the actuator, making sure the tool is correctly attached to the actuator rod. rotate the actuator into position until the rod engages the lever.

Supercharger Bypass Vacuum Solenoid -Actuator

2. Install the actuator.

  • Align the actuator rod with the slot in the linkage.

Supercharger Bypass Vacuum Solenoid -Actuator

3. Install the actuator bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

4. Remove the actuator adjustment tool.

5. Install the vacuum accessory bracket, and the mounting bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

6. Install the vacuum accessory bracket mounting nut.

Supercharger Bypass Vacuum Solenoid -Actuator

7. Connect the vacuum hoses to the EGR vacuum regulator solenoid.

Supercharger Bypass Vacuum Solenoid -Actuator

8. Connect the vacuum hoses to the supercharger bypass vacuum solenoid, and the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

9. Connect the vacuum hoses to the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

10. Connect the electrical connectors to the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

 

    Removal
    1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system. 2. Disconnect the ...

    Other materials:

    Removal
    1. Remove the rear exterior trim mouldings. 2. Remove the clips 3. Remove the 13 Torx screws and the seal compression panel. 4. Remove the staples. 5. Remove the staples from the number one bow. 6. Remove the rear rail weatherstrip retainers from ea ...

    Cleaning the engine
    Engines are more efficient when they are clean because grease and dirt buildup keep the engine warmer than normal. When washing: • Take care when using a power washer to clean the engine. The high-pressure fluid could penetrate the sealed parts and cause da ...

    Mirror - Motor
    Removal 1. Push in the upper edge of the mirror glass to the maximum travel. 2. Grasp the bottom of the mirror glass, pull outward and remove the mirror glass. 3. Remove the mirror motor screws. 4. Disconnect the mirror motor electrical connector. 5. ...