Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actuator will result in incorrect operation of the supercharger assembly.

Install the actuator adjustment tool onto the actuator, making sure the tool is correctly attached to the actuator rod. rotate the actuator into position until the rod engages the lever.

Supercharger Bypass Vacuum Solenoid -Actuator

2. Install the actuator.

  • Align the actuator rod with the slot in the linkage.

Supercharger Bypass Vacuum Solenoid -Actuator

3. Install the actuator bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

4. Remove the actuator adjustment tool.

5. Install the vacuum accessory bracket, and the mounting bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

6. Install the vacuum accessory bracket mounting nut.

Supercharger Bypass Vacuum Solenoid -Actuator

7. Connect the vacuum hoses to the EGR vacuum regulator solenoid.

Supercharger Bypass Vacuum Solenoid -Actuator

8. Connect the vacuum hoses to the supercharger bypass vacuum solenoid, and the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

9. Connect the vacuum hoses to the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

10. Connect the electrical connectors to the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

 

    Removal
    1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system. 2. Disconnect the ...

    Other materials:

    Pinpoint Test C: LFC 29/DTC C1414 - Incorrect Vehicle Identification Code
    Normal Operation The restraints control module (RCM) monitors the electrical state of pins 10, 13 and 14 to determine if it is installed on the correct vehicle. If the RCM detects an incorrect condition on any of these pins, it will store a diagnostic t ...

    Driveshaft (Description and Operation)
      NOTE: All driveshaft assemblies are balanced. If undercoating the vehicle, protect the driveshaft to prevent overspray of any undercoating material. The driveshaft has the following features: A tubular shaft used to transfer engine torque from the ...

    Throttle Body
    Removal WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in personal ...