Ford Mustang (1999-2004) Service Manual: Lead Terminal Repair

Special Tool(s)

Heat Gun 107-R0300 or equivalent

Material

Item Specification
Rear Window Defroster Repair D8AZ-19562-AA WSB-M4J58-B

1. NOTE: The rear window glass must be at room temperature at the time of the repair.

Clean the bus bar in the area to be repaired with steel wool (3/0 to 4/0 grade).

Lead Terminal Repair

2. NOTE: Allow 10 minutes of drying time between the coats.

Apply three coats of rear window defroster repair to the surface.

Lead Terminal Repair

3. CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.

Tin the bus bar repair area with solder.

Lead Terminal Repair

4. CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.

Preheat the rear window glass in the area to be repaired using the special tool and solder the terminal to the bus bar.

Lead Terminal Repair

5. NOTE: Turn the heated rear window switch ON for five minutes prior to the final inspection of the repair.

Apply rear window defroster repair to the area as needed.

    Heated Window Grid Wire Repair
    Material Item Specification Dark Walnut Metallic Acrylic Lacquer Touch-up Paint ALBZ-19500-5858A or equivalent ESR-M2-P100- C Rear Window Defroster Repair D8AZ-19562-AA ...

    Door Window Glass Adjustment - Height Stop Adjustment
    1. Close the front door. 2. Loosen the screws. 3. Raise the door window glass to the desired height. 4. Tighten the screws. Door Window Glass Adjustment -Stabilizer 1. Raise the door window ...

    Other materials:

    Front Seat Backrest
    Disassembly and Assembly All vehicles 1. Remove the front seat backrest. For additional information, refer to Front Seat Backrest in this section. 2. Remove the front seat backrest head restraint (611A08). 3. Remove the screws and the safety belt guid ...

    The better business bureau (BBB) auto line program (U.S. Only)
    Your satisfaction is important to Ford Motor Company and to your dealer. If a warranty concern has not been resolved using the three-step procedure outlined earlier in this chapter in the Getting the Services You Need section, you may be eligible to participa ...

    Parking, Rear and License Lamps
    Refer to Wiring Diagrams Cell 92 , Exterior for schematic and connector information. Special Tool(s) 73 III Automotive Meter or equivalent 105-R0057 Inspection and Verification 1. Verify the customer concern by operating the parking lamps ...