Ford Mustang (1999-2004) Service Manual: Manual Control Lever Shaft and Seal

Special Tool(s)

Installer, Shift Shaft Fluid Seal 307-050 (T74P-77498-A)
Alignment Gauge, TR Sensor 307-351 (T97L-70010-A)

Removal

1. Drain the transmission fluid and remove the fluid pan and filter. For additional information, refer to Fluid Pan, Gasket and Filter in this section.

2. Disconnect the digital transmission range (TR) sensor electrical connector.

Manual Control Lever Shaft and Seal

3. Disconnect the transmission shift linkage.

Manual Control Lever Shaft and Seal

4. Remove the digital TR sensor.

  • Remove the bolts.
  • Remove the digital TR sensor.

Manual Control Lever Shaft and Seal

5. Remove the manual control valve detent lever spring.

1. Remove the bolt.

2. Remove the manual control valve detent lever spring.

Manual Control Lever Shaft and Seal

6. NOTE: Use a shop cloth to protect the transmission case surface.

Remove the manual lever shaft retaining pin.

Manual Control Lever Shaft and Seal

7. Remove the nut and slide the manual control lever shaft out of the case.

Manual Control Lever Shaft and Seal

8. Remove the parking lever actuating rod.

1. Remove the manual valve detent lever.

2. Remove the parking lever actuating rod.

Manual Control Lever Shaft and Seal

9. CAUTION: Use care not to damage the manual control lever shaft bore. New seal may leak due to damage to the bore.

Remove the manual control lever shaft seal.

Manual Control Lever Shaft and Seal

Installation

1. Using the special tool, install the manual control lever seal.

Manual Control Lever Shaft and Seal

2. Install the parking lever actuating rod.

1. Install the parking lever actuating rod.

2. Install the manual valve detent lever.

Manual Control Lever Shaft and Seal

3. Install the manual control lever shaft.

1. Install the manual control lever shaft.

2. Install the nut.

3. Install the manual lever shaft retaining pin.

Manual Control Lever Shaft and Seal

4. Install the manual valve detent lever spring.

1. Position the manual valve detent lever spring.

2. Install the bolt.

Manual Control Lever Shaft and Seal

5. Install the digital TR sensor.

1. Install the digital TR sensor.

2. Loosely install the bolts.

Manual Control Lever Shaft and Seal

6. NOTE: The tool is designed to fit snug.

NOTE: Manual shift lever shaft must be in the neutral position.

Using the special tools, align the digital TR sensor slots.

Manual Control Lever Shaft and Seal

7. Tighten the bolts.

Manual Control Lever Shaft and Seal

8. With manual lever in overdrive, connect the shift control cable.

Manual Control Lever Shaft and Seal

9. Install the digital TR sensor electrical connector.

Manual Control Lever Shaft and Seal

10. Install the filter and transmission fluid pan. For additional information, refer to Fluid Pan, Gasket and Filter in this section.

    Electronic Pressure Control (EPC) Solenoid
    Special Tool(s) Gauge, Transmission Solenoid Connectors 307-426 Removal 1. Remove the manual control lever. For additional information, refer to Manual Control Lever Shaft and Se ...

    Digital Transmission Range (TR) Sensor
    Special Tool(s) Alignment Gauge, TR Sensor 307-351 (T97L-70010-A) Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Raise and suppor ...

    Other materials:

    Convertible Top (Description and Operation)
      Rear Window Glass Assembly The convertible top assembly is equipped with a rear window glass assembly. The rear window glass assembly is permanently attached to the folding top rear window curtain and cannot be opened. The rear window gl ...

    Inspection and Verification
    1. Verify the customer concern. 2. Visually inspect for obvious signs of mechanical and electrical damage. Visual Inspection Chart Mechanical Electrical Fuel tank Engine coolant level Accessory drive belt Engine oil level Par ...

    Refrigerant Identification Testing
    Special Tool(s) Refrigerant Identifier with Air- Radicator 198-00003 or equivalent 1. NOTE: An A/C refrigerant analyzer must be used to identify gas samples taken directly from the refrigeration system or storage containers prior to recoveri ...