Ford Mustang (1999-2004) Service Manual: Muffler - 3.8L
Removal and Installation
1. Raise and support the vehicle. For additional information, refer to Section.
2. Support the rear axle with a suitable jack.
3. Remove the upper arm-to-differential bolt.
4. Remove the nut and bolt and disconnect the rear shock absorbers (18124) from the axle housing.
- Discard the nut.
5. Lower the rear axle.
6. Remove the dual converter assembly flange nuts.
7. Remove the exhaust pipe assembly (5232) from the rear exhaust hanger insulator (5260).
8. Remove the exhaust hanger insulators.
9. Remove the muffler (5230).
10. CAUTION: Do not use oil or grease-based lubricants on insulators as they deteriorate the rubber.
NOTE: A soap-and-water solution will ease installation of the exhaust hanger insulators.
To install, reverse the removal procedure.
Exhaust System (Diagnosis and Testing)
Symptom Chart
Condition
Possible Sources
Action
Noisy or
leaking
exhaust
Broken or loose
clamps, hangers or
isolators.
Punctures in the muffler
( ...
Muffler - 4.6L (2V)
Removal and Installation
1. Use a jack to support and lower the rear axle.
2. Remove the upper arm-to-differential bolt.
3. Remove the nut and bolt, and disconnect the rear shock absorbers (18124) ...
Other materials:
Crankshaft Pulley
Special Tool(s)
Remover, Crankshaft Vibration
Damper
303-009 (T58P-6316-D)
Installer, Crankshaft Vibration
Damper
303-102 (T74P-6316-B)
Material
Item
Specification
Silicone Gasket and Sealant
F7AZ-19554-EA or eq ...
Negative and Positive Camber
Camber is the vertical tilt of the wheel (1007) when viewed from the front.
Camber can be positive or
negative and has a direct effect on tire wear.
Caster
Item
Part Number
Description
1
-
Positive caster
2
-
True vertical
...
Principles of Operation
Evaporative Emission (EVAP) Canister Purge Valve
The EVAP canister purge valve is controlled by the powertrain control
module (PCM). The EVAP
canister purge valve controls the flow of fuel vapors from the EVAP canister
to the engine intake
manifold duri ...
