Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.

2. Remove the bolt.

1. Hold the A/C disc and hub assembly (19D786) with the special tool.

2. Remove the bolt.

Air Conditioning (A/C) Compressor Shaft Seal

3. Remove the A/C disc and hub assembly and spacer (19D648).

1. Thread an 8 x 1.25 mm (0.05 in) bolt into the A/C disc and hub assembly to force it from the compressor shaft.

2. Lift the A/C disc and hub assembly and spacer from the compressor shaft.

Air Conditioning (A/C) Compressor Shaft Seal

4. Using the special tool, remove the shaft seal felt from the nose of the A/C compressor.

Air Conditioning (A/C) Compressor Shaft Seal

5. Clean the compressor nose area.

6. Insert the tip of the special tool into one of the snap ring eyes.

Air Conditioning (A/C) Compressor Shaft Seal

7. Rotate the special tool to position the tool tip and the snap ring eye closest to the A/C compressor shaft.

Air Conditioning (A/C) Compressor Shaft Seal

8. Pull the special tool up quickly while keeping the tool shaft against the side of the nose opening and remove the snap ring.

Air Conditioning (A/C) Compressor Shaft Seal

9. Engage the special tool into the inside diameter of the shaft seal.

Air Conditioning (A/C) Compressor Shaft Seal

10. Turn the tool handle clockwise to expand the tool tip inside the shaft seal.

Air Conditioning (A/C) Compressor Shaft Seal

11. Pull the seal from the A/C compressor.

Air Conditioning (A/C) Compressor Shaft Seal

    Air Conditioning (A/C) Compressor Shaft Seal
    Special Tool(s) Holding Fixture, Compressor Clutch (3.8L vehicles) 412-098 (T94P-19703-AH) Holding Fixture, Compressor Clutch (4.6L vehicles) 412-103 (T95L-19703-AH) ...

    Installation
    1. CAUTION: To prevent refrigerant system contamination, do not allow dirt or other foreign materials to enter the A/C compressor. Clean the A/C compressor nose area. 2. Place the shaft seal on the s ...

    Other materials:

    Battery Tray
    Removal and Installation WARNING: Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When charging or working near a battery, always sh ...

    Runout Check - Brake Disc and Hub
    Special Tool(s) Brake Measurement Kit 134-R0199 or equivalent Material Item Specification High Temperature Nickel Anti- Seize Lubricant F6AZ-9L494-AA ESE-M12A4- A CAUTION: The brake disc (1126) runout specification must ...

    Evaporative Emissions (Diagnosis and Testing)
    Special Tool(s) Evaporative Emission System Leak Tester 310-F007 (134-00056) or equivalent Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool Evaporative Em ...