Ford Mustang (1999-2004) Service Manual: Spring Lock Coupling
The spring lock coupling is a refrigerant line coupling held together by a garter spring inside a circular cage.
- When the coupling is connected together, the flared end of the female fitting slips behind the garter spring inside the cage of the male fitting.
- The garter spring and cage then prevent the flared end of the female fitting from pulling out of the cage.
- Three O-ring seals are used to seal between the two halves of the A/C condenser core couplings. All other couplings have two O-ring seals.
- Use only the O-ring seals listed in the Ford Master Parts Catalog for the spring lock coupling.
- A plastic indicator ring is used on the spring lock couplings of the A/C evaporator core to indicate, during vehicle assembly, that the coupling is connected. Once the coupling is connected, the indicator ring is no longer necessary but will remain captive by the coupling near the cage opening.
- The indicator ring may also be used during repair operations to indicate connection of the coupling.
- An A/C tube lock coupling clip (19E746) may be used to secure the coupling but is not required.
Service Gauge Port Valves
The high-pressure service gauge port valve is located on the A/C manifold and tube.
The low pressure service gauge port valve is located on the suction accumulator.
The fitting is an integral part of the refrigeration line or component.
- Special couplings are required for both the high side and low side service gauge ports.
- A new Schrader-type valve core can be installed if the seal leaks.
- Always install the A/C charging valve cap (19D702) on the service gauge port valves after repairing the refrigerant system.
Dual-Function Pressure Switch (4.6L)
The dual-function pressure switch is used to interrupt A/C compressor
operation in the event of high system discharge pressures.
The dual-function pressure switch is mounted on a Schrader valve-t ...
Air Conditioning (A/C) Compressor - 3.8L
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
CAUTION: If installing ...
Other materials:
Safety Belt Buckle - Front Seat
Removal
Driver and passenger seat
1. Remove the front seat. For additional information, refer to Section.
2. Remove the nut and the safety belt buckle.
Driver seat only
3. Disconnect the safety belt buckle electrical connector.
Installation
1. To install, ...
Inspection and Verification
1. Verify the customer concern is with the evaporative emission (EVAP)
system.
2. Visually inspect for the following obvious signs of mechanical damage.
Visual Inspection Chart
Mechanical
Fuel filler cap
EVAP test port
...
Camber Adjustment - Rear
1. Loosen the nut.
2. Rotate the bolt and the cam to the correct camber setting.
3. Tighten the nut while holding the bolt and the cam stationary.
4. Recheck the wheel alignment. Follow the manufacturer's instructions.
Adjust as necessary. ...