Ford Mustang (1999-2004) Service Manual: Torque Converter End Play Check

Special Tool(s)

Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent
End Play Gauge, Torque Converter 307-071 (T80L-7902-A) or equivalent

1. Install the special tool into the torque converter pump drive.

  • Tighten the inner post until the tool is securely locked.

Torque Converter Impeller to Pump Stator Interference Check

2. Install the special tool on the converter pump drive hub and zero the dial indicator.

Torque Converter Impeller to Pump Stator Interference Check

3. Lift up on the special tool and note the dial indicator reading.

  • If the reading exceeds end play limits, install a new or remanufactured torque converter.

Torque Converter End Play

Torque Converter End Play

 

Torque Converter End Play

4. Remove the special tools.

Torque Converter One-Way Clutch Check

Special Tool(s)

Holding Tool, One-Way Clutch 307-062 (T76L-7902-C) or equivalent
Holding Tool, Torque Converter Clutch 307-067 (T77L-7902-R) or equivalent

1. Install the special tool in one of the grooves in the stator thrust washer.

Torque Converter One-Way Clutch Check

2. Install the special tool in the converter pump drive.

Torque Converter One-Way Clutch Check

3. Use a torque wrench to turn the special tool counterclockwise while holding the special tool stationary.

  • The converter should lock up and hold torque.
  • The torque converter one-way clutch should rotate freely in the clockwise direction.
  • Try the clutch for lockup and hold in at least five positions.
  • If the torque converter fails the lockup test torque, install a new or remanufactured torque converter.

Torque Converter One-Way Clutch Check

    Torque Converter Impeller to Pump Stator Interference Check
    1. NOTE: Front pump support may remain in front pump support and gear during this test. Position the front pump support with the splines up. 2. Mount the torque converter on the front pump support wi ...

    Torque Converter Turbine to Pump Stator Interference Check
    1. NOTE: Front pump support may remain in front pump support and gear during this test. Position the torque converter with the pump drive up. 2. Install the front pump support to engage the mating sp ...

    Other materials:

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possibly resulting in personal injury. WARNING: Fuel suppl ...

    Inspection and Verification
    NOTE: A new instrument cluster must be reconfigured. NOTE: The instrument panel dimmer switch is a part of the headlamp switch. 1. Verify the customer concern. 2. Visually inspect for obvious signs of electrical damage. Visual Inspection Chart Electric ...

    Fuel Charging And Controls
    The fuel injection supply manifold (9F792): delivers fuel to the fuel injector. receives fuel from the fuel supply line. The throttle body (9E926): controls air supply to the upper intake manifold (9424) by positioning the throttle plate. connects the ...