Ford Mustang (1999-2004) Service Manual: Torque Converter Leak Check

Special Tool(s)

Leak Tester, Torque Converter 307-421

1. Clean the outside surface of the torque converter.

2. Install the special tool into the converter hub.

Torque Converter Leak Check

3. WARNING: Always follow correct safety procedures while using press. Failure to follow these instructions may result in personal injury.

Install the torque converter with the installed special tool into the arbor press.

Secure the press, apply enough force to seal the tool into the torque converter.

Torque Converter Leak Check

4. NOTE: Use clean dry shop air.

Apply air pressure to the valve on the special tool.

Torque Converter Leak Check

5. With air pressure applied to the valve, inspect for leaks at the converter hub, seams, drain plug and studs. A soap bubble solution may be applied around these areas to aid in diagnosis. If a leak is found around the drain plug, install a new drain plug and recheck the torque converter. If any other leaks are present, install a new or remanufactured torque converter.

Torque Converter Leak Check

6. Remove the air hose. Release pressure and then slowly release the press. Remove the torque converter. Remove the special tool.

Torque Converter Leak Check

    Torque Converter Cleaning And Inspection
    Material Item Specification MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V 1. If a new torque converter is being installed, continue with Substep 2 of Step 2. ...

    Torque Converter Impeller to Pump Stator Interference Check
    1. NOTE: Front pump support may remain in front pump support and gear during this test. Position the front pump support with the splines up. 2. Mount the torque converter on the front pump support wi ...

    Other materials:

    Special Operating Condition Requirements
    When towing a trailer or using a camper or car-top carrier: Change engine oil and install a new oil filter every 4,800 km (3,000 miles) or 3 months. Change transfer case fluid every 96,000 km (60,000 miles). Change manual transmission fluid as required. ...

    Moulding - Rocker Panel
    Removal 1. Remove the front rocker panel moulding screw. 2. Remove the strip. 3. Remove the rear rocker panel moulding screw. 4. Remove the pin-type retainers and the rocker panel moulding. Installation 1. To install, reverse the removal procedure. ...

    Component Tests
    Steering Linkage 1. NOTE: Excessive vertical motion of the studs relative to the sockets may indicate excessive wear. With the parking brake applied, perform the following: Have an assistant rotate the steering wheel back and forth 360 degrees and watch ...