Ford Mustang (1999-2004) Service Manual: Frame and Mounting
Frame and Body Mounting
Torque Specifications
Frame Assembly
Underbody misalignment can affect front and rear wheel alignment, the operation of the suspension parts and drivetrain operation. Window glass cracks, door and window opening concerns, and air or water leaks at the doors are often caused by improperly tightened bolts and body misalignment.
Every structural member and outer panel is designed to offer the maximum protection in the event of a collision.
Body Misalignment Check
1. CAUTION: Do not attempt to correct any serious misalignment with one pulling/pushing operation. Damage to structure may occur.
NOTE: All body alignment measurements are made without trim and from metal to metal.
To check the body alignment, take two opposite diagonal measurements between the front, center or rear pillars. Take the measurements between reference points, such as crease lines or weld joints which are diagonally opposite each other on the two pillars being measured.
- Underbody Misalignment Check
- Front Subframe - 3.8L Engine
- Front Subframe - 4.6L (2V) Engine
- Front Subframe - 4.6L (4V) Engine
- Rear Subframe
Installation
WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. Vehicles receiving a new clockspring 1. NOT ...Underbody Misalignment Check
Underbody Dimensions 1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All und ...Other materials:
Starter Drive and Flywheel Ring Gear Inspection
1. Remove the starter motor. For additional information, refer to Starter
Motor-3.8L or Starter
Motor-4.6L in this section.
2. Check the wear patterns on the starter drive gear and the flywheel ring
gear . If the wear pattern
is normal, install the sta ...
Removal
1. Disconnect the battery ground cable. For additional information, refer
to Section.
2. Remove the engine air cleaner outlet pipe. For additional information,
refer to Section.
3. Disconnect the vacuum hose and the idle air control (IAC) valve
elect ...
Halfshaft
Special Tool(s)
Differential Plug
205-294 (T89P-4850-B)
Differential Seal Protector
205-461
Front Hub Remover
205-D070 (D93P-1175-B) or
Equivalent
Halfshaft Removal Tool
205-475
Steering Arm Remover
211-0 ...