Ford Mustang (1999-2004) Service Manual: Air Distribution
NOTE: The air distribution system of this vehicle cannot be equipped with a cabin air filter.
There are two sources of air available to the air distribution system:
- outside air
- recirculated air
Recirculated air is only used during MAX A/C.
Air distribution within the vehicle is determined by the function selector switch position. Airflow control doors are used to direct airflow within the air plenum chamber. Vacuum control motors (18A318) are used to position these airflow control doors. Refer to Section for a description and operation of each of the system functions.
The air distribution system is designed to provide airflow from the defrost nozzle when no vacuum is applied to any of the vacuum control motors. This is done to prevent a situation where defrost cannot be obtained due to a system vacuum leak.
Air enters the passenger compartment from the:
- instrument panel A/C register (19893).
- heater outlet floor duct (18C433).
- windshield defroster hose nozzle (18490).
- side window demisters.
Passenger compartment air is exhausted from the vehicle through open windows or body air vents.
Instrument Panel Registers
There are A/C registers on the left and right sides of the instrument panel and in the center instrument panel finish panel.
The LH and RH A/C registers are only serviceable as assemblies.
The center A/C registers are not serviceable as assemblies. The registers are installed with the instrument panel center finish panel assembly.
Component Locations



Air Distribution and Filtering
Torque Specifications
...
Register - LH
Removal
1. Remove the instrument panel steering column cover bolts.
2. Unsnap and remove the instrument panel steering column cover.
3. Remove the bolts and the steering column reinforcement.
4. ...
Other materials:
Battery Disconnect
WARNING: Batteries normally produce explosive gases which can
cause personal injury.
Therefore, do not allow flames, sparks or lighted substances to come
near the battery, always
shield your face and protect your eyes. Always provide ventilation.
...
Removal
NOTE: The convertible top hydraulic components are removed from the vehicle
as an assembly. The
hydraulic components are individually repaired and the system must be bled
before being installed into
the vehicle.
Hydraulic system
1. Unlatch the convertible to ...
Installation
1. Install the bearing, snap ring, hub and dust shield. For additional
information, refer to Wheel
Hub-Cobra in this section.
2. Install the knuckle.
1. Position the knuckle on the lower suspension arm and bushing.
2. Install a new bolt and a new nut. Do ...
