Ford Mustang (1999-2004) Service Manual: Assembly
1. Install the new O-ring.
2. Assemble the gear shifter forks.
1. Install the gear shift plate into the gear shifter fork.
2. Install the gear shift fork inserts.
3. NOTE: Position the narrow side of the C-shaped gear selector interlock sleeve in the case cover slot. Position the roll pin hole in the selector body toward the rear of the cover.
Install the gear selector interlock sleeve and the selector body as an assembly.
4. Lubricate the main shift control shaft with petroleum jelly.
5. NOTE: The 1-2 gear shifter fork is the larger shifter fork. The gear shifter fork offset lever must face the cover. Position the gear shift plate attached to the 3-4 gear shifter fork under the gear shift plate attached to the 1-2 gear shifter fork.
Position the gear shifter forks and the main shift control shaft in the cover.
- Slide the shaft through the cover and shift the components until the shaft stops against the cover.
6. CAUTION: Install the pin slightly below the selector body surface. Failure to countersink the pin may result in interference between the pin and the gear selector interlock sleeve during shifts.
NOTE: The flat on the main shift control shaft must face upward.
Install the pin.
Disassembly
1. NOTE: Mark the position of each gear shifter fork (7230).
Place the gear shift plates (7N232) and the gear selector interlock sleeve
(7K201) in the neutral
position to center the gear shift pl ...
Input Shaft and Bearing
Special Tool(s)
Input Shaft Seal Replacer
308-220 (T94P-7025-AH)
Pinion Bearing Cone Remover
205-D002 (D79L-4621-A) or
Equivalent
Disassembly
1. Using the special tool ...
Other materials:
Supply Manifold
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
and may ignite. Failure to follow these instructions may resul ...
Master Cylinder Priming - In-Vehicle or Bench
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid
contact with
eyes. Wash hands thoroughly after handling. If brake fluid contacts eyes, flush
eyes with
running water for 15 minutes. Get medical attention if irritation persists. If
take ...
Anti-Theft - Passive Anti-Theft System (PATS) (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 112 , Anti-Theft for schematic and connector
information.
Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and
connector information.
Special Tool(s)
73III Automotive Meter
105-R0057 or equivalen ...