Ford Mustang (1999-2004) Service Manual: Manual Transmission, Clutch and Transfer Case
- Manual Transaxle/Transmission and Clutch - General Information
- Manual Transmission and Clutch (Description and Operation)
- Manual Transmission and Clutch (Diagnosis and Testing)
- Disc Check
- Pressure Plate Check
- Flywheel Runout Check
- Dowels - Flywheel
- Dowels - Flywheel Housing to Block
- Clutch
- Clutch (Description and Operation)
- Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
- Disc and Pressure Plate - 4.6L (4V) Engine
- Pilot Bearing
- Flywheel Ring Gear
- Clutch Controls
- Clutch Controls (Description and Operation)
- Clutch Pedal - Quadrant and Pawl Assembly
- Release Cable - Clutch
- Manual Transaxle/Transmission - T5OD
- Manual Transmission
- Gearshift Lever and Boot
- Transmission (Removal)
- Transmission (Disassembly)
- Selector Plate
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Transmission (Assembly)
- Manual Transaxle/Transmission - TR3650
- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
- Manual Transaxle/Transmission - T56
Knob
Removal
1. Remove the shifter top control panel.
2. Disconnect the electrical connectors.
3. Remove the shifter bezel.
4. Remove the bulb from the bezel.
5. Disconnect the TCS connector.
6. CAU ...
Manual Transaxle/Transmission and Clutch - General
Information
General Specifications
...
Other materials:
Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journal clearance.
1. Remove the connecting rod bearing cap.
2. ...
Push Rods - Inspection
1. CAUTION: Do not attempt to straighten push rods.
Check the ends of the push rods for nicks, grooves, roughness or
excessive wear. Install new
push rods as necessary. Refer to the appropriate section in Group 303 for
the procedure.
The push rods ca ...
Assembly
1. CAUTION: Before beginning assembly, carry out and inspect the
following:
When building up subassemblies and assembling the transmission, ALWAYS use new
gaskets and seals.
All fasteners must be tightened to the torque specification indicated. In
addition ...
