Ford Mustang (1999-2004) Service Manual: Manual Transmission, Clutch and Transfer Case
- Manual Transaxle/Transmission and Clutch - General Information
- Manual Transmission and Clutch (Description and Operation)
- Manual Transmission and Clutch (Diagnosis and Testing)
- Disc Check
- Pressure Plate Check
- Flywheel Runout Check
- Dowels - Flywheel
- Dowels - Flywheel Housing to Block
- Clutch
- Clutch (Description and Operation)
- Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
- Disc and Pressure Plate - 4.6L (4V) Engine
- Pilot Bearing
- Flywheel Ring Gear
- Clutch Controls
- Clutch Controls (Description and Operation)
- Clutch Pedal - Quadrant and Pawl Assembly
- Release Cable - Clutch
- Manual Transaxle/Transmission - T5OD
- Manual Transmission
- Gearshift Lever and Boot
- Transmission (Removal)
- Transmission (Disassembly)
- Selector Plate
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Transmission (Assembly)
- Manual Transaxle/Transmission - TR3650
- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
- Manual Transaxle/Transmission - T56
Knob
Removal
1. Remove the shifter top control panel.
2. Disconnect the electrical connectors.
3. Remove the shifter bezel.
4. Remove the bulb from the bezel.
5. Disconnect the TCS connector.
6. CAU ...
Manual Transaxle/Transmission and Clutch - General
Information
General Specifications
...
Other materials:
Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse
sun shell may be removed.
This is done for balancing purposes.
Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or bu ...
Water Bypass Hose - 3.8L
Removal and Installation
1. Drain the engine coolant. For additional information, refer to Cooling
System Draining, Filling
and Bleeding in this section.
2. Remove the bypass hose.
3. To install, reverse the removal procedure.
4. Fill and bleed the co ...
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or
equivalent
meeting Ford specification WSL-M2C192-A ...
