Ford Mustang (1999-2004) Service Manual: Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
Special Tool(s)
Clutch Aligner 308-020 (T74P-7137-K) |
Material
Item | Specification |
Premium Long Life Grease XG-1-C | ESA-M1C75-B |
1. Remove the transmission.
2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate damage.
NOTE: If the parts are to be reused, mark the clutch pressure plate and the flywheel.
Remove the bolts and remove the clutch pressure plate and the clutch disc.
Installation
NOTE: Clean the clutch pressure plate and flywheel with a commercial alcohol-based solvent so surfaces are free from oil film.
Do not use cleaners with a petroleum base. Do not immerse the clutch pressure plate in the solvent.
1. Position the clutch disc on the flywheel.
- Using the special tool, align the clutch disc.
2. NOTE: If reusing the clutch pressure plate, align the plate using the marks made during removal.
Using the special tool, align the clutch pressure plate and install it on the dowels.
- Install the bolts in the sequence shown.
- Remove the special tool.
3. NOTE: Before installing the transmission, the ball stud, the clutch release lever and the input shaft must be cleaned and lubricated with grease.
Install the transmission.
Clutch (Description and Operation)
The primary function of the clutch is to couple and uncouple engine power to the transmission upon driver command. The clutch is a single plate, dry friction clutch disc. The clutch disc ha ...Disc and Pressure Plate - 4.6L (4V) Engine
Special Tool(s) Clutch Aligner 308-020 (T74P-7137-K) Material Item Specification Premium Long Life Grease XG-1-C ESA-M1C75-B 1. Disconnect the battery ground cable. ...Other materials:
Hose
Special Tool(s)
Installer Set, Teflon Seal
211-D027 (D90P-3517-A) or
equivalent
Removal and Installation
CAUTION: While servicing the power steering system, make sure to plug
all open hoses,
line fittings, and fluid ports to prevent the entr ...
Sync applications and services (if equipped)
Note: In order for the following features to work, your cellular phone
must be compatible with SYNC. To check your phone’s compatibility, visit
www.SYNCMyRide.com, www.SYNCMyRide.ca or www.syncmaroute.ca.
• SYNC Services (if equipped, United States only): ...
Installation
All vehicles
1. Position the engine front cover gasket on the engine front cover.
2. NOTE: If the engine front cover is not secured within four minutes, the
sealant must be removed
and the sealing area cleaned with metal surface cleaner. Allow to dry until ...