Ford Mustang (1999-2004) Service Manual: Input Shaft and Bearing

Special Tool(s)

Remover, Driver Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)
Remover/Installer, Bearing Tube 308-024 (T75L-7025-B)

Disassembly and Assembly

1. Disassemble the input shaft.

1. Remove the third/fourth synchronizer blocking ring.

2. Remove the input shaft thrust washer.

3. Remove the input shaft thrust bearing.

4. Remove the input shaft pocket bearing.

  • Inspect all components for wear or damage. Install new components as necessary.

Input Shaft and Bearing

2. Using the special tool and a press, remove the input shaft front bearing assembly. Discard the bearing.

Input Shaft and Bearing

3. Inspect the input shaft and bearings for wear or damage. Install new components as necessary.

4. Using the special tools and a press, install the new input shaft front bearing.

Input Shaft and Bearing

5. Install the input shaft pocket bearing, the washer, input shaft bearing and the third/fourth synchronizer blocking ring.

  • Lubricate the bearing and bearing race with petroleum jelly.
    Transmission (Disassembly)
    Special Tool(s) Remover, Mainshaft Bearing 308-058 (T77J-7025-H) Screw, Bearing Removal tube 308-092 (T84T-7025-B) Holding Fixture, Transmission 307-003 (T57L- ...

    Output Shaft
    Special Tool(s) Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) ...

    Other materials:

    Subwoofer Amplifier - Mach 1000
    Removal and Installation 1. Remove the subwoofer assembly. 1. Remove the two attaching nuts. 2. Remove the screw. 3. Disconnect the electrical connectors. 2. Remove the subwoofer amplifiers. Remove the bracket-to-body attaching nuts. ...

    Inspection and Assembly Requirements - Following an A/C Compressor Failure
    CAUTION: To prevent refrigerant system contamination and possible failure of the new A/C compressor, carry out the following procedures. 1. NOTE: A dirty A/C evaporator core orifice or a condenser to evaporator tube containing black refrigerant oil and parti ...

    Door Alignment
    NOTE: The door should be adjusted for even and parallel fit with the body opening and surrounding panels as well as making sure that the anti-chuck pin is not binding on convertible models. 1. Mark the position of the front door hinges to the front ...