Ford Mustang (1999-2004) Service Manual: Manual Transaxle/Transmission - TR3650
General Specifications

Torque Specifications


- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
Transmission (Assembly)
Special Tool(s)
Dial Indicator with Bracketry
100-002 (TOOL-4201-C) or
Equivalent
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Extension Housing Seal
Replacer ...
Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Other materials:
Chuckle
Chuckle that occurs on the coast driving phase is usually caused by excessive
clearance between the
differential gear hub and the differential case bore.
Damage to a gear tooth on the coast side can cause a noise identical to a
chuckle. A very small tooth
n ...
Installation
Using special tool 205-024
NOTE: This is the preferred method for installing the pinion bearing
cups. If necessary, proceed to
Using special tools 205-153, 205-024, 205-231, and 205-D055 in this procedure
for an alternate
method.
1. Position the special too ...
Fuel Filter
Removal
WARNING: Fuel supply lines on all vehicles equipped with fuel injected
engines will
remain pressurized for long periods of time after engine shutdown. Fuel system
pressure must
be relieved prior to fuel system service to prevent possible personal inj ...
