Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Shield
Removal
1. Remove the brake disc (1125). For additional information, refer to
Disc in this section.
2. Remove the brake disc shield (2K004).
1. Drill out three brake disc shield rivets.
2. Remove the brake disc shield.
Installation
1. I ...
Battery Disconnect
WARNING: Batteries normally produce explosive gases which can
cause personal injury.
Therefore, do not allow flames, sparks or lighted substances to come
near the battery, always
shield your face and protect your eyes. Always provide ventilation.
...
Oil Pan
Special Tool(s)
Compressor, Coil Spring
204-D001 (D78P-5310-A)
Lifting Bracket, Engine
303-D088 (D93P-6001-A2)
3-Bar Engine Support Kit
303-F072
Material
Item
Specification
Metal Surface Cleaner
F4 ...
