Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Wheel And Tire
Removal
1. CAUTION: Do not use heat to loosen a seized wheel nut (1012). Heat
can damage
the wheel and wheel bearings.
NOTE: To avoid damage or scratching to the center cap, place facing up
when removed.
Loosen the wheel nuts.
1. NOTE: To avoid wheel damag ...
Stay Pad - Convertible Top
Removal
1. Remove the convertible top material. For additional information, refer to
Convertible Top
Material in this section.
2. Remove the rear window glass. For additional information, refer to
Convertible Top Assembly-
Rear Window Glass in this section. ...
Body Sealer Types And Applications
Liquid Butyl Sealer
HB Fuller E709-19554-B or equivalent meeting Ford Specification
ESB-M4G162-A:
Does not run.
Is fast drying.
Remains semi-elastic.
Can be used for seam sealing on the floorpan, wheelhouse, body
rocker panels, door ope ...
