Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Dual Converter H-Pipe - 4.6L (2V and 4V)
    Removal NOTE: The RH and LH catalytic converters are serviced separately. 1. Raise and support the vehicle. For additional information, refer to Section. 2. CAUTION: When repairing exhaust system or removing the exhaust components, disconnect all heated oxy ...

    Installation
    All vehicles 1. Position the engine front cover gasket on the engine front cover. 2. NOTE: If the engine front cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until ...

    Runout Check - Brake Disc and Hub
    Special Tool(s) Brake Measurement Kit 134-R0199 or equivalent Material Item Specification High Temperature Nickel Anti- Seize Lubricant F6AZ-9L494-AA ESE-M12A4- A CAUTION: The brake disc (1126) runout specification must ...