Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Axle Housing
Special Tool(s)
Plug Set, Differential
205-294 (T89P-4850-B)
Protector, Differential Seal
(Pair)
205-461
Remover, Halfshaft
205-475
Remover, Steering Arm
211-003 (T64P-3590-F)
...
Installation
All axles
1. Position the ring gear and the differential case. Align the bolt holes by
starting two bolts through
the holes in the differential case and the ring gear. Press the ring gear on the
differential case.
2. Install the bolts.
Apply Stud and Bea ...
Component Test
Carry out the appropriate Functional Test(s) as determined in Inspection and
Verification.
Functional Test I (Buckle and Tongue)
The safety belt buckle and tongue assembly must operate freely during the
latching and unlatching
function. Fasten the safety bel ...
