Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Battery and Cables
Vehicles are equipped with a 12 volt maintenance-free battery that
contains a built-in hydrometer. The
hydrometer eye indication is as follows:
A green dot means the battery is OK.
A yellow dot, red dot, or when the green dot is not visible,
...
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.
Visual Inspection Chart
Electrical
Central junction box (CJB) Fuse 31 (5A)
Damaged wiring harness
Loose or corroded connections
...
Disc
Removal
1. Remove the front disc brake caliper anchor plate (2B292). For
additional information, refer to
Brake Caliper Anchor Plate in this section.
2. Match mark the hub (1104) and the brake disc (1125).
3. If necessary, remove and discard the kee ...
