Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Parking Brake Cable Tension Release
    1. CAUTION: If any component in the parking brake system requires repair or if the rear axle housing (4010) is removed, the cable tension must be released. Place the parking brake control (2780) in the released position. 2. Remove the console. 3. W ...

    Instrument Cluster Replacement
    When it is necessary to install a new instrument cluster, contact the Instrument Cluster Program. Gauge Indication Systems Tachometer Engine rpm information is relayed to the instrument cluster from the powertrain control module (PCM) over the standard ...

    Exterior Trim and Ornamentation
    Torque Specifications Exterior Trim and Ornamentation The exterior trim and ornamentation consists of the following components: body side scoop hood scoop (if equipped) front spoiler (Mach 1) radiator grille rear spoiler (if equipped) ...