Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Engine Mount
    Special Tool(s) Support Bracket, Engine 303-639 3-Bar Engine Support Kit 303-F072 Alignment Tool, Subframe 502-004 ...

    Principles of Operation
    Key-In-Ignition Warning Chime The key-in-ignition warning chime activates when the generic electronic module (GEM) detects the ignition switch circuits are in the OFF or ACC states and when the GEM detects the driver door is ajar from the driver do ...

    Positive Crankcase Ventilation (PCV) Hose
    Removal and Installation 1. Disconnect the hose on the PCV valve. 2. Twist and remove the PCV valve. 3. To install, reverse the removal procedure.   ...