Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Accelerator Cable - Supercharged Engine
    Removal and Installation 1. Push the accelerator cable nylon bushing out of the accelerator pedal and shaft arm. 2. Disconnect the accelerator cable from the throttle cam. 3. Depress the tabs and disconnect the accelerator cable from the bracket. 4. Rel ...

    Water Bypass Hose - 3.8L
    Removal and Installation 1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section. 2. Remove the bypass hose. 3. To install, reverse the removal procedure. 4. Fill and bleed the co ...

    Crankshaft Front Seal
    Special Tool(s) Installer, Front Cover Oil Seal 303-335 (T88T-6701-A) Installer, Crankshaft Front Oil Seal 303-474 (T94P-6701-AH) Remover, Oil Seal 303-409 (T92C-6700-CH) Material Removal 1. Remove the crankshaft pulley. ...