Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Road Test
NOTE: It may be necessary to have the customer ride along or drive the
vehicle to point out the
concern. During the road test, take into consideration the customer's driving
habits and the driving
conditions. The customer's concern just may be an acceptable ...
Inspection and Verification
NOTE: If any concerns are noted with the speedometer, stoplamps, or
horn, address those concerns
by referring to their associated sections before continuing speed control
diagnosis.
1. Verify the customer concern by operating the speed control system.
2. Vi ...
Component Tests
Pressure Test
1. Turn the engine OFF.
2. WARNING: Never remove the pressure relief cap under any conditions
while the
engine is operating. Failure to follow these instructions could result in damage
to the
cooling system or engine and/or personal injury. To ...
