Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Component Tests
Pressure Test
1. Turn the engine OFF.
2. WARNING: Never remove the pressure relief cap under any conditions
while the
engine is operating. Failure to follow these instructions could result in damage
to the
cooling system or engine and/or personal injury. To ...
Cleaning the alloy wheels
Note: Do not use chrome cleaner, metal cleaner or polish on wheels and
wheel covers.
A clearcoat paint finish coats aluminum wheels and wheel covers.
In order to maintain their condition:
• Clean weekly with Motorcraft Wheel and Tire Cleaner. Use a sponge ...
Installation
1. NOTE: Inspect the spring insulators for wear or damage. Install new
spring insulators if
necessary.
Make sure the spring insulators are correctly installed on the springs.
2. Install the springs.
1. Position the springs.
2. Raise the subframe using ...
