Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Valve Cover RH
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-
A
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-
A4
PAG Refrigerant Compressor
Oil
F7AZ-19589-DA (Motorcraf ...
Switch - Deactivator
Removal
1. Disconnect the battery ground cable.
2. Remove the deactivator switch.
1. Disconnect the deactivator switch electrical connector.
2. Detach the lower deactivator switch hook.
3. Detach the upper deactivator pivot.
Installation
1. N ...
Door Window Glass Adjustment - Height Stop Adjustment
1. Close the front door.
2. Loosen the screws.
3. Raise the door window glass to the desired height.
4. Tighten the screws.
Door Window Glass Adjustment -Stabilizer
1. Raise the door window glass to the full up position.
2. Loosen the bolts.
3. ...


