Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Vibration When Brakes are Applied
    For vibration concerns when brakes are applied, perform the following procedure. Visually inspect: tire condition and pressure. suspension bushings and ball joints. Correct as necessary. 1. Verify and isolate the concern. Brake roughness can be felt in: ...

    Removal
    1. Disconnect the battery ground cable. 2. Remove the air cleaner outlet pipe. 3. Remove the radiator sight shield. 4. Remove the coolant recovery reservoir. 1. Disconnect the hose. 2. Remove the bolts. 3. Remove the coolant recovery reservoir ...

    Moulding - Rocker Panel
    Removal 1. Remove the front rocker panel moulding screw. 2. Remove the strip. 3. Remove the rear rocker panel moulding screw. 4. Remove the pin-type retainers and the rocker panel moulding. Installation 1. To install, reverse the removal procedure. ...