Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Valve Tappets
Material
Removal
CAUTION: If removing more than one valve tappet, mark the
components removed for
correct location.
1. Remove the lower intake manifold. For additional information, refer to
Lower Intake Manifold in
this section.
2. Remove the push r ...
Oil Level Indicator and Tube
Removal and Installation
1. Remove the oil level indicator.
2. Remove the LH exhaust manifold. For additional information, refer to Exhaust
Manifold LH in
this section.
3. Remove the bolt.
4. Remove the oil level indicator tube.
5. To install, reverse t ...
Symptom Chart
Condition
Possible Sources
Action
Incorrect/erratic direction
of airflow from outlet(s)
No vacuum to A/C heater
function switch selector.
A/C heater function selector
switch leaks vacuum.
Kinked/pinched vacuu ...
