Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Removal
Both mounts
1. Disconnect the battery ground cable. For additional information, refer to
Section.
2. Remove the coolant bypass tube. For additional information, refer to Section.
3. Rotate the drive belt tensioner clockwise and detach the drive belt from th ...
Output Shaft and Direct Clutch Cylinder
Special Tool(s)
Compressor, Clutch Spring
307-015 (T65L-77515-A)
Protector, Piston Seal
307-080 (T80L-77234-A)
Protector, Transmission Direct
Clutch Outer Fluid Seal
307-422
Material
Item
Specification
...
Piston - Ring End Gap
CAUTION: Use care when fitting piston rings to avoid possible damage to
the piston ring
or the cylinder bore.
CAUTION: Piston rings should not be transferred from one piston to another.
NOTE: Cylinder bore must be within specification for taper and
out-of ...


