Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Valve Cover RH
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392- A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 PAG Refrigerant Compressor Oil F7AZ-19589-DA (Motorcraf ...

    Chuckle
    Chuckle that occurs on the coast driving phase is usually caused by excessive clearance between the differential gear hub and the differential case bore. Damage to a gear tooth on the coast side can cause a noise identical to a chuckle. A very small tooth n ...

    Intake Air Distribution and Filtering
    Torque Specifications a - Refer to the procedure Intake Air Distribution and Filtering (DESCRIPTION AND OPERATION) The air intake system consists of the: air intake scoop (Mach I) air cleaner (ACL). air cleaner (ACL) element. mass air flow (MAF) s ...