Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Rear View Mirrors (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 124 , Power Mirrors for schematic and
connector information.
Special Tool(s)
73III Automotive Meter
105-R0057 or equivalent
Flex Probe Kit
105-R025B or equivalent
Inspection and Verification
1. ...
Key Programming - Erase All Key Codes and Program Two
Keys
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052 or equivalent
diagnostic tool
NOTE: This procedure is used when a customer needs keys programmed
into the system and does
not have ...
Manual transmission
Using the Clutch
Manual transmission vehicles have a starter interlock that prevents
starting the engine unless the clutch pedal is fully pressed.
To start the vehicle:
1. Make sure the parking brake is fully set.
2. Press the clutch pedal to the
floor, then ...


