Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Engine oil check
Note: Check the level before starting the engine.
Note: Make sure that the level is between the MIN and MAX marks.
1. Make sure that your vehicle is on level ground.
2. Turn the engine off and wait 10 minutes for the oil to drain into the
oil pan.
3. Remove ...
Inspection and Assembly Requirements - Following an
A/C
Compressor Failure
CAUTION: To prevent refrigerant system contamination and possible
failure of the new
A/C compressor, carry out the following procedures.
1. NOTE: A dirty A/C evaporator core orifice or a condenser to
evaporator tube containing black
refrigerant oil and parti ...
Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse
sun shell may be removed.
This is done for balancing purposes.
Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or bu ...
