Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Driveline System - General Information
Driveline Angles @ Curb Specifications
All driveshaft and pinion angles point downward.
General Specifications
a: Service refill capacities are determined by filling the axle 6.3 mm (0.25
in [1/4 in]) to 14.3 mm (0.57 in
[5/16 in]) below the bottom of the ...
Under hood overview
3.7L V6 Engine
A. Battery
B. Engine oil dipstick
C. Engine oil filler cap
D. Brake fluid reservoir
E. Air filter assembly
F. Engine coolant reservoir
G. Windshield washer fluid reservoir
H. Power distribution box
5.0L V8 Engine
A. Battery
B. Engine oil fille ...
Installation
1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive
discs or other
abrasive means to clean the sealing surfaces. These tools cause scratches and
gouges
which make leak paths. Use a plastic scraping tool to remove all traces of old
sealant.
...


