Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
![]() |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
![]() |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Air Intake Scoop
Removal and Installation
1. Disconnect the air intake scoop outlet from the air cleaner.
2. Disconnect the air intake scoop water drain hoses.
3. Remove the air intake scoop from the air intake scoop bracket.
Remove the two air intake scoop bolts.
L ...
Leakage Inspection
CAUTION: Do not try to stop the fluid leak by increasing the torque
beyond specifications.
This may cause damage to the case threads.
Check the fluid filler tube connection at the transmission case. If
leakage is found here, install a new
grommet.
Ch ...
Reverse Sun Gear
Disassembly
1. Remove the reverse clutch sun gear assembly and the No. 4 forward clutch
hub bearing and
race.
2. Remove the forward clutch sun gear assembly and the No. 5 forward clutch
sun gear bearing
and race.
Assembly
1. The forward clutch ...


