Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Transmission Fluid Cooler Tubes
Removal
1. Disconnect the battery cables.
2. Raise and support the vehicle. For additional information, refer to Section.
3. Remove the nuts.
4. Remove the fluid cooler tube bracket at the engine.
5. NOTE: Use a backup wrench to hold the case fitting sec ...
Installation
1. Install the bearing, snap ring, hub and dust shield. For additional
information, refer to Wheel
Hub-Cobra in this section.
2. Install the knuckle.
1. Position the knuckle on the lower suspension arm and bushing.
2. Install a new bolt and a new nut. Do ...
Pinpoint Tests
PINPOINT TEST A: THE SPEED CONTROL IS INOPERATIVE
Test Step
Result / Action to Take
A1 CHECK THE SPEED CONTROL SERVO VOLTAGE AND
GROUND
YesGO to A3 .
No
GO to A2 .
Key in OFF position.
Disconnect: Speed Control Servo C122.
...


