Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
![]() |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
![]() |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Inspection and Verification
Certain axle noise or vibration symptoms are also common to the engine,
transmission, wheel
bearings, tires, and other parts of the vehicle. For this reason, be sure that
the cause of the trouble is
in the axle before disassembling, adjusting or repairing th ...
Spindle
Special Tool(s)
Tie-Rod End Remover
211-001 (TOOL-3290-D) or
Equivalent
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expen ...
Engine and Radiator Flushing
Special Tool(s)
Coolant System
Drain/Flush/Fill
164-R3673 or equivalent
Flush Kit
164-R3658 or equivalent
Drain Kit
164-R3662 or equivalent
Material
Item
Specification
Motorcraft Premium Cooling
...


