Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Relay Switch
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the power distribution box cover. 3. Remove the starter relay from the power distribution box. Installation 1. To install, reverse the removal procedure. ...

    Transmission (Assembly)
    Special Tool(s) Dial Indicator with Bracketry 100-002 (TOOL-4201-C) or Equivalent Gauge, Clutch Housing 308-021 (T75L-4201-A) Extension Housing Seal Replacer 308-227 (T94P-7657-A) Holding Fixture 307-0 ...

    Removal
    1. Disconnect the battery negative cable. 2. Drain the engine cooling system. 3. Remove the LH exhaust manifold. For additional information, refer to Exhaust Manifold-LH in this section. 4. Remove the lower intake manifold. For additional informatio ...