Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
 |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
 |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Reporting safety defects (U.S. only)
If you believe that your vehicle has
a defect which could cause a crash
or could cause injury or death, you
should immediately inform the
National Highway Traffic Safety
Administration (NHTSA) in addition to notifying Ford Motor Company.
If NHTSA receives si ...
Cooler - Fluid
Removal
1. Raise and support the vehicle.
2. Disconnect the power steering hoses.
3. Remove the bolt and routing bracket.
4. Remove the bolts and the power steering fluid cooler.
Installation
1. To install, reverse the removal procedure.
2. Fill and ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Support the shift rail to prevent damage to the parts.
Positio ...
