Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Engine Dynamic Balance Shaft
    Removal 1. Remove the timing chain (6268). For additional information, refer to Timing Chain in this section. 2. Disconnect and position the wire harness aside. 3. Remove the radiator fan and shroud assembly (8146). 4. Remove the engine dynamic balan ...

    Using the boot
    Installing the Boot WARNING: Always secure the retaining clips and boot straps on the vehicle or the boot may come loose while driving. Note: Be sure the boot is secure on the vehicle before driving. Improper installation can result in loss or damage of the b ...

    Evaporator Core Housing
    Disassembly 1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section. 2. Remove the foam weather seal. 3. Remove the screws and remove the heater core. 4. Remove the screws and remove the A/C rec ...