Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Assembly
    1. NOTE: Lubricate direct clutch piston inner seal and seal protector with petroleum jelly. Using the special tool, install the inner piston seal. Install the seal with sealing lip facing down. 2. Install the clutch piston outer seal so that when the pis ...

    Valve Tappets
    Material Removal CAUTION: If removing more than one valve tappet, mark the components removed for correct location. 1. Remove the lower intake manifold. For additional information, refer to Lower Intake Manifold in this section. 2. Remove the push r ...

    Caliper (DISASSEMBLY AND ASSEMBLY)
    Disassembly 1. Remove the disc brake caliper (2B120). For additional information, refer to Caliper in this section. 2. Drain the remaining brake fluid from disc brake caliper. 3. Apply low air pressure to the fluid port in the disc brake caliper. ...