Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Fuel Charging and Controls
    The fuel injection supply manifold (9F792): delivers fuel to the fuel injector. receives fuel from the fuel supply line. The throttle body: controls air supply to the upper intake manifold by positioning the throttle plate. connects the accelerator ca ...

    Ordering additional owner’s literature
    To order the publications in this portfolio, contact Helm, Incorporated at: HELM, INCORPORATED 47911 Halyard Drive Plymouth, Michigan 48170 Attention: Customer Service Or to order a free publication catalog, call toll free: 1-800-782-4356 Monday-Friday 8:00 a. ...

    Mounting Arm and Pivot Shaft
    Removal 1. Park the windshield wipers in the full upright position. This will allow for easy access to the retaining clip on the wiper motor output shaft. 2. Remove the cowl top vent panels. 3. Disconnect the battery ground cable. 4. Disconnect the ...