Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Wheel Hub or Axle Flange Bolt Circle Runout
    NOTE: The brake discs must be removed to carry out all runout measurements. 1. Position the special tool perpendicular to the wheel hub or axle flange bolt, as close to the hub or flange face as possible. Zero the indicator to allow the pointer to deflect ...

    Torque Converter Leak Check
    Special Tool(s) Leak Tester, Torque Converter 307-421 1. Clean the outside surface of the torque converter. 2. Install the special tool into the converter hub. 3. WARNING: Always follow correct safety procedures while using press. Failure t ...

    Front Subframe - 3.8L Engine
    Special Tool(s) 3-Bar Engine Support Kit 303-F072 Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) (014- 00792) Removal and Installation All vehicles 1. Remove the steering gear. For additional information, refer to Section. ...