Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
![]() |
Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
![]() |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.
2. Using the special tool and a press, remove the inner bearing.
3. Using the special tools, install the new countershaft bearing.
Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Clearing all MyKeys
You can clear all MyKeys within the same key cycle as you created the
MyKey. If you switch your ignition off, however, you will need to use an
admin key to clear your MyKeys.
Note: When you clear your MyKeys, you remove all restrictions and
return all MyKeys ...
Manual Transmission
The T5OD 5-speed transmission:
fifth speed gear functions as an overdrive gear.
forward gears are synchronized and helical cut.
shift interlock system prevents the engagement of more than one
gear.
Transmission, Manual Five-Speed
T ...
Removal
1. Remove the roller followers. For additional information, refer to Roller
Followers in this section.
2. Remove the spark plugs. For additional information, refer to Section .
3. Position the piston of the cylinder being serviced at the bottom of the
stro ...