Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Spark Plugs
Removal and Installation
1. Remove the ignition coil-on-plug. For additional information, refer to
Ignition Coil-On-Plug in this
section.
2. NOTE: Use compressed air to remove any foreign material from the
spark plug well before
removing the spark plu ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Support the shift rail to prevent damage to the parts.
Positio ...
Engine Cooling (Description and Operation)
CAUTION: Vehicle cooling systems are filled with Motorcraft Premium
Gold Engine
Coolant VC-7-A (in Oregon VC-7-B) or equivalent meeting Ford specification
WSS-M97B51-A1
(yellow color). Always fill the cooling system with the same coolant that is
present in ...


