Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Interior luggage compartment release
    WARNING: Keep vehicle doors and luggage compartment locked and keep keys and remote transmitters out of a child’s reach. Unsupervised children could lock themselves in the trunk and risk injury. Children should be taught not to play in vehicles. WARNING: Do ...

    Fuel Line Fittings - Push Connect
    Special Tool(s) Disconnect Tool, Spring Lock Coupling 310-S039 (T90T-9550-S) Material Item Specification SAE 5W-20 Super Premium Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke ...

    Transmission (Disassembly)
    Special Tool(s) Holding Fixture, Transmission 307-003 (T57L-500-B) Puller, Bearing 205-D064 (D84L-1123-A) 2 or 3 Jaw Puller 205-D027 (D80L-1013-A) Remover, Mainshaft Bearing 308-058 (T77J-7025-H) ...