Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Assembly
    1. Install the locking lever cam and pin. 2. Install the lock actuator lever and pin. 3. Install the lock actuator lever return spring. 4. Install the ignition lock cylinder lockout lever. 5. NOTE: The lock lever with two teeth is installed on the left ...

    Transmission Draining and Filling
    Material Item Specification DEXRON III (ATF) Transmission Fluid XT-2-QDX DEXRON III 1. Remove the drain plug and drain the transmission. Position a suitable drain pan under the transmission. 2. Clean and install the drain plug. 3. N ...

    Installation
    WARNING: To reduce the risk of serious personal injury, read and follow all warnings, cautions and notes at the beginning of the removal procedure. 1. WARNING: The tightening torque of the air bag restraints control module (RCM) retaining bolts is ...