Ford Mustang (1999-2004) Service Manual: Countershaft Bearing

Special Tool(s)

Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)

Disassembly and Assembly

1. Cut the outer cage, then remove the outer cage and rollers.

Countershaft Bearing

2. Using the special tool and a press, remove the inner bearing.

Countershaft Bearing

3. Using the special tools, install the new countershaft bearing.

Countershaft Bearing

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for s ...

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Other materials:

    Installation
    1. Apply silicone gasket and sealant in the locations shown. 2. Install the engine front cover.   3. Install the belt idler pulleys and the bolts. 4. Connect the CMP sensor electrical connector. 5. Raise the vehicle. 6. Install the crankshaft fr ...

    Visual Inspection Chart
    Mechanical Electrical Low brake fluid Anti-lock brake sensor Anti-lock brake sensor indicator Base brake system Wheel bearings Central junction box (CJB) Fuse: 5 (15A) 15 (10A) 29 (15 ...

    Rear seats
    Rear Seat Entry and Exit Use the seatback release to fold the back of the front seat forward for rear seat access. This release handle is located on the upper back of the front seat. The seatback locks automatically when returned to the normal position. Use ...