Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Fuel Charging And Controls
The fuel injection supply manifold (9F792):
delivers fuel to the fuel injector.
receives fuel from the fuel supply line.
The throttle body (9E926):
controls air supply to the upper intake manifold (9424) by positioning
the throttle plate.
connects the ...
Cable Adjustment
1. NOTE: Make sure that the range selector lever is tight
against the rearward overdrive stop.
Place the transmission range selector lever in the overdrive
position.
2. Raise and support the vehicle. For additional information, refer
to Section.
...
Temporary mobility kit
Note: The temporary mobility kit sealant compound in the canister is
to
be used for one tire only. See your Ford authorized dealer for additional
replacement sealant canisters.
The kit is located in the spare tire well in the trunk. The kit consists of
an ai ...


