Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Steering Column Switches (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 13 , Power Distribution for schematic and
connector information.
Refer to Wiring Diagrams Cell 81 , Interval Wiper/Washer for schematic and
connector information.
Refer to Wiring Diagrams Cell 85 , Headlamps for schematic and co ...
Installation
1. NOTE: A new torque converter drain plug must be used.
Install the torque converter drain plug.
2. Install the torque converter housing plug.
3. CAUTION: If installing a new filter, and the seal remains in the
main control bore,
carefully use a small ...
Disassembly
1. WARNING: To avoid risk of serious personal injury, follow all
warnings, cautions,
notes and instructions in the driver air bag removal and installation procedure.
Remove the steering column (3C529). For additional information, refer to Column
in this
s ...


