Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent |
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Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) |
Disassembly and Assembly
1. Cut the outer cage, then remove the outer cage and rollers.

2. Using the special tool and a press, remove the inner bearing.

3. Using the special tools, install the new countershaft bearing.

Assembly
1. Carry out the following before reassembling:
Inspect the gears for broken or cracked teeth. Check for unusual wear
patterns.
Inspect the thrust washers for face wear, cracks, scoring and for s ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Other materials:
Crankshaft Front Oil Seal
Special Tool(s)
Crankshaft Seal
Installer/Aligner
303-335 (T88T-6701-A)
Front Cover Seal Remover
303-107 (T74P-6700-A)
Crankshaft Seal Installer
303-635
Crankshaft Damper Replacer
303-102 (T74P-6316-B)
...
Final assembly
23. Install the differential assembly in the differential housing. For
additional information, refer to
Differential Case in this section.
24. CAUTION: Align the index marks.
CAUTION: Install the driveshaft with new bolts. If new bolts are not available,
a ...
Installation
All vehicles
1. Position the engine front cover gasket on the engine front cover.
2. NOTE: If the engine front cover is not secured within four minutes, the
sealant must be removed
and the sealing area cleaned with metal surface cleaner. Allow to dry until ...


