Ford Mustang (1999-2004) Service Manual: Cylinder Head - Distortion

Special Tool(s)

 Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head.

Cylinder Head -Distortion

Cylinder Bore -Cleaning

1. CAUTION: If these procedures are not followed, rusting of the cylinder bores may occur.

Clean the cylinder bores with soap or detergent and water.

2. Thoroughly rinse with clean water and wipe dry with a clean, lint-free cloth.

3. Use a clean, lint-free cloth and lubricate the cylinder bores.

  • Use clean engine oil meeting Ford specification.
    Valve - Seat Inspection
    Valve and Seat Refacing Measurements CAUTION: After grinding valves or valve seats, check valve clearance. 1. Check the valve head and seat. Check valve angles. Check margin width. Refer t ...

    Cylinder Block Core Plug Replacement
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Material 1. Use a slide hammer or tools suitable to remove the cylinder block core plug. 2. Inspect the cylinder block plug bore f ...

    Other materials:

    Removal
    1. Disconnect the battery ground cable (14301). 2. Remove the air cleaner outlet tube (9B659). 3. Remove the radiator sight shield (8C291). 4. Remove the coolant recovery reservoir (8A080). 1. Disconnect the hose. 2. Remove the bolts. 3. Remo ...

    Waxing
    Regular waxing is necessary to protect the paint on your car from the elements. We recommend that you wash and wax the painted surface once or twice a year. When washing and waxing, park your vehicle in a shaded area out of direct sunlight. Always wash your v ...

    Valve Spring Strength
    Special Tool(s) Pressure Gauge, Valve/Clutch Spring 303-006 (TOOL-6513-DD) or equivalent 1. Use a Valve/Clutch Spring Pressure Gauge to check the valve spring for correct strength at the specified valve spring length. Refer to the appr ...