Ford Mustang (1999-2004) Service Manual: Cylinder Head - Distortion
Special Tool(s)
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Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head.

Cylinder Bore -Cleaning
1. CAUTION: If these procedures are not followed, rusting of the cylinder bores may occur.
Clean the cylinder bores with soap or detergent and water.
2. Thoroughly rinse with clean water and wipe dry with a clean, lint-free cloth.
3. Use a clean, lint-free cloth and lubricate the cylinder bores.
- Use clean engine oil meeting Ford specification.
Valve - Seat Inspection
Valve and Seat Refacing Measurements
CAUTION: After grinding valves or valve seats, check valve
clearance.
1. Check the valve head and seat.
Check valve angles.
Check margin width.
Refer t ...
Cylinder Block Core Plug Replacement
Special Tool(s)
Slide Hammer
100-001 (T50T-100-A)
Material
1. Use a slide hammer or tools suitable to remove the cylinder block core
plug.
2. Inspect the cylinder block plug bore f ...
Other materials:
Cooling System Draining, Filling and Bleeding
Material
Item
Specification
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Draining
WARNING: Never remove the pressure relief cap while the engine is
operating or when the
cooling syst ...
Transmission (DISASSEMBLY)
Special Tool(s)
Slide Hammer
100-001 (T50T-100-A)
Holding Fixture, Transmission
307-003 (T57L-500-B)
Slide Hammer
307-005 (T59L-100-B)
Remover, Transmission Fluid
Seal
307-048 (T74P-77248-A)
...
Installation
1. CAUTION: Lubricate the filler pipe check valve area and the
tank-to-filler pipe
grommet with Serfactant prior to assembly or damage to the filler pipe check
valve will
occur.
NOTE: A new grommet must be used for the installation procedure due to
its dest ...

