Ford Mustang (1999-2004) Service Manual: Cylinder Head - Distortion

Special Tool(s)

Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head.

Cylinder Head -Distortion

Cylinder Bore -Cleaning

1. CAUTION: If these procedures are not followed, rusting of the cylinder bores may occur.

Clean the cylinder bores with soap or detergent and water.

2. Thoroughly rinse with clean water and wipe dry with a clean, lint-free cloth.

3. Use a clean, lint-free cloth and lubricate the cylinder bores.

  • Use clean engine oil meeting Ford specification.
    Valve - Seat Inspection
    Valve and Seat Refacing Measurements CAUTION: After grinding valves or valve seats, check valve clearance. 1. Check the valve head and seat. Check valve angles. Check margin width. Refer t ...

    Cylinder Block Core Plug Replacement
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Material 1. Use a slide hammer or tools suitable to remove the cylinder block core plug. 2. Inspect the cylinder block plug bore f ...

    Other materials:

    Disassembly
    1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if it is badly scored or damaged. 2. Check the fluid passage i ...

    Camshaft End Play - Push Rod Engines
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. Remove the valve tappets. Refer to the appropriate section in Group 303 for the procedure. 2. Use a Dial Indicator Gauge with Holding Fixture ...

    Convertible Top (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 103 , for schematic and connector information. Special Tool(s) 73 III Automotive Meter 105-R0057 or equivalent Principles of Operation The convertible top will only operate with the parking brake engaged ...