Ford Mustang (1999-2004) Service Manual: Cylinder Head - Distortion

Special Tool(s)

Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head.

Cylinder Head -Distortion

Cylinder Bore -Cleaning

1. CAUTION: If these procedures are not followed, rusting of the cylinder bores may occur.

Clean the cylinder bores with soap or detergent and water.

2. Thoroughly rinse with clean water and wipe dry with a clean, lint-free cloth.

3. Use a clean, lint-free cloth and lubricate the cylinder bores.

  • Use clean engine oil meeting Ford specification.
    Valve - Seat Inspection
    Valve and Seat Refacing Measurements CAUTION: After grinding valves or valve seats, check valve clearance. 1. Check the valve head and seat. Check valve angles. Check margin width. Refer t ...

    Cylinder Block Core Plug Replacement
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Material 1. Use a slide hammer or tools suitable to remove the cylinder block core plug. 2. Inspect the cylinder block plug bore f ...

    Other materials:

    Driveline Angle Inspection
    Special Tool(s) Anglemaster II Driveline Inclinometer 164-R2402 or equivalent NOTE: An incorrect driveline angle can cause a vibration or shudder. 1. Check the vehicle for evidence or overload or sagging. Check for specified air pressures in ...

    Toe Adjustment - Front
    1. Start the engine and center the steering wheel. 2. Turn the engine off, and hold the steering wheel in the straight forward position by attaching a rigid link from the steering wheel to the seat. 3. Check the toe settings. Follow the manufacturer's instr ...

    Transmission (Disassembly)
    Special Tool(s) Bearing Puller 205-D064 (D84L-1123-A) or Equivalent Front Hub Tool 204-069 (T81P-1104-C) Holding Fixture 307-003 (T57L-500-B) Impact Slide Hammer 100-001 (T50T-100-A) Puller ...