Ford Mustang (1999-2004) Service Manual: Cylinder Head - Distortion

Special Tool(s)

Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head.

Cylinder Head -Distortion

Cylinder Bore -Cleaning

1. CAUTION: If these procedures are not followed, rusting of the cylinder bores may occur.

Clean the cylinder bores with soap or detergent and water.

2. Thoroughly rinse with clean water and wipe dry with a clean, lint-free cloth.

3. Use a clean, lint-free cloth and lubricate the cylinder bores.

  • Use clean engine oil meeting Ford specification.
    Valve - Seat Inspection
    Valve and Seat Refacing Measurements CAUTION: After grinding valves or valve seats, check valve clearance. 1. Check the valve head and seat. Check valve angles. Check margin width. Refer t ...

    Cylinder Block Core Plug Replacement
    Special Tool(s) Slide Hammer 100-001 (T50T-100-A) Material 1. Use a slide hammer or tools suitable to remove the cylinder block core plug. 2. Inspect the cylinder block plug bore f ...

    Other materials:

    Fill
    1. WARNING: Do not mix oil types, any mixture or any unapproved oil can lead to seal deterioration and leaks. A leak can ultimately cause loss of fluid, which can result in a loss of power steering assist. Check the fluid level. If necessary, fill the reserv ...

    Forward Clutch Cylinder
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Compressor, Clutch Spring 307-096 (T81P-70235-A) Protector, Transmission Forward Clutch Outer Fluid Seal 307-423 M ...

    Valve Springs
    Special Tool(s) Compressor, Valve Spring 303-163 (T81P-6513-A) Material Removal 1. Remove the LH and the RH valve covers. For additional information, refer to Valve Cover-LH and Valve Cover RH in this section. 2. Rotate the crankshaft un ...