Ford Mustang (1999-2004) Service Manual: Gearshift Rail Bushing
Special Tool(s)
 |
Universal Puller Set 303-DS005 (D80L-100-A) or equivalent |
 |
Installer, Shift Rail Bushing 308-244 (T96P-7025-F) |
 |
Slide Hammer 100-001 (T50T-100-A) |
Disassembly and Assembly
1. Using the special tools, remove the gearshift rail bearing from the transmission case. Discard the bearing.
2. Using the special tool, install the main shift rail bearing.
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Sup ...
Other materials:
Inspection and Verification
1. Verify the customer's concern by operating the climate control system
to duplicate the condition.
2. Inspect to determine if one of the following mechanical or electrical
concerns apply:
Visual Inspection Chart
Mechanical
Electrical
...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check fluid passage in the cl ...
Installation
1. NOTE: If the oil pan is not secured within four minutes, the
sealant must be removed and the
sealing area cleaned with metal surface cleaner. Allow to dry until there is
no sign of wetness,
or four minutes, whichever is longer. Failure to follow this ...
