Ford Mustang (1999-2004) Service Manual: Gearshift Rail Bushing
Special Tool(s)
 |
Universal Puller Set 303-DS005 (D80L-100-A) or equivalent |
 |
Installer, Shift Rail Bushing 308-244 (T96P-7025-F) |
 |
Slide Hammer 100-001 (T50T-100-A) |
Disassembly and Assembly
1. Using the special tools, remove the gearshift rail bearing from the transmission case. Discard the bearing.
2. Using the special tool, install the main shift rail bearing.
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Sup ...
Other materials:
Pinpoint Tests
CAUTION: Be careful when probing the CJB, battery junction box (BJB)
or any
connectors. Damage will result to the connector receptacle if the probe or
terminal being used
is too large.
CAUTION: Electronic modules are sensitive to static electrical char ...
Symptom Chart
Condition
Possible Sources
Action
Difficult
starting
Damaged ignition
system.
Damaged fuel
system.
Damaged starting
system.
Damaged charging
system/battery.
Burnt valve.
Worn piston.
Worn pi ...
Assembly
1. Using the special tool, install the front pump seal assembly.
2. Install the clutch piston seals.
1. Install the intermediate clutch piston outer seal.
2. Install the intermediate clutch piston inner seal.
3. NOTE: Coat the intermediate clutch pist ...
