Ford Mustang (1999-2004) Service Manual: Gearshift Rail Bushing
Special Tool(s)
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Universal Puller Set 303-DS005 (D80L-100-A) or equivalent |
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Installer, Shift Rail Bushing 308-244 (T96P-7025-F) |
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Slide Hammer 100-001 (T50T-100-A) |
Disassembly and Assembly
1. Using the special tools, remove the gearshift rail bearing from the transmission case. Discard the bearing.

2. Using the special tool, install the main shift rail bearing.

Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly
reference.
2. Remove the sliding sleev ...
Gearshift Rail and Fork
Disassembly and Assembly
1. Using a 5/32-inch drift and a hammer, remove and discard the split pin.
Slide the shift fork from
the shift rail.
2. Remove the gearshift fork inserts.
3. CAUTION: Sup ...
Other materials:
Engine Front Cover
Material
Item
Specification
Metal Surface Cleaner
F4AZ-19A536-RA or equivalent
WSE-M5B392-
A
Silicone Gasket and Sealant
F7AZ-19554-EA or equivalent
WSE-M4G323-
A4
SAE 5W-30 Premium Synthetic
Blend Motor Oil
XO-5W30-QSP ...
Piston - Ring End Gap
CAUTION: Use care when fitting piston rings to avoid possible damage to
the piston ring
or the cylinder bore.
CAUTION: Piston rings should not be transferred from one piston to another.
NOTE: Cylinder bore must be within specification for taper and
out-of ...
Camshaft Runout
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. NOTE: Camshaft journals must be within specifications before
checking runout.
Use a Dial Indicator Gauge with Holding Fixture to measure the ...



