Ford Mustang (1999-2004) Service Manual: Gearshift Rail Bushing

Special Tool(s)

Universal Puller Set 303-DS005 (D80L-100-A) or equivalent
Installer, Shift Rail Bushing 308-244 (T96P-7025-F)
Slide Hammer 100-001 (T50T-100-A)

Disassembly and Assembly

1. Using the special tools, remove the gearshift rail bearing from the transmission case. Discard the bearing.

Gearshift Rail Bushing

2. Using the special tool, install the main shift rail bearing.

Gearshift Rail Bushing

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference. 2. Remove the sliding sleev ...

    Gearshift Rail and Fork
    Disassembly and Assembly 1. Using a 5/32-inch drift and a hammer, remove and discard the split pin. Slide the shift fork from the shift rail. 2. Remove the gearshift fork inserts. 3. CAUTION: Sup ...

    Other materials:

    Engine Front Cover
    Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equivalent WSE-M5B392- A Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323- A4 SAE 5W-30 Premium Synthetic Blend Motor Oil XO-5W30-QSP ...

    Piston - Ring End Gap
    CAUTION: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore. CAUTION: Piston rings should not be transferred from one piston to another. NOTE: Cylinder bore must be within specification for taper and out-of ...

    Camshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Camshaft journals must be within specifications before checking runout. Use a Dial Indicator Gauge with Holding Fixture to measure the ...