Ford Mustang (1999-2004) Service Manual: Manual Transmission
The TR3650 five-speed manual transmission features the following:
- The fifth speed gear functions as an overdrive gear.
- The forward gears are synchronized and helical cut.
- The reverse gear operates through a constant-mesh, fully synchronized system.
- The shift interlock system prevents the engagement of more than one gear.
- The countershaft is serviced as an assembly.
- An aluminum main case, extension housing and bell housing.
Transmission Internal Components - Disassembled View
Transmission Case and Shift Components - Disassembled View
Transmission Identification
The transmission identification tag is located under the lower bolt that retains the extension housing to the main case.
The five speed overdrive (TR3650) transmission is available for the Mustang 4.6L (2V).
Transmission Identification
Manual Transaxle/Transmission - TR3650
General Specifications
Torque Specifications
...
Bearings - Inspection
NOTE: If any of the following conditions exist, install a new
bearing.
1. Inspect the bearing for a bent cage.
2. Inspect bearings for galling (metal smears on roller ends).
Galling is caused ...
Other materials:
Transmission Cooling - Integral
This vehicle with an automatic transmission is equipped with an integral
transmission fluid cooler. The
cooler is contained inside of the radiator outlet tank and cannot be serviced
separately. The cooler
transfers heat from the transmission fluid to the eng ...
Removal
1. Drain the engine cooling system.
2. Remove the air cleaner outlet tube.
3. Disconnect the fuel line.
4. Disconnect the upper radiator hose from the water outlet connector.
5. Disconnect and remove the upper radiator hose.
6. Disconnect the acce ...
Differential Case and Ring Gear
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Installer, Differential Side
Bearing
205-009 (T57L-4221-A1)
Step Plate
205-D016 (D80L-630-5) or
equivalent
...
