Ford Mustang (1999-2004) Service Manual: Manual Transmission
The TR3650 five-speed manual transmission features the following:
- The fifth speed gear functions as an overdrive gear.
- The forward gears are synchronized and helical cut.
- The reverse gear operates through a constant-mesh, fully synchronized system.
- The shift interlock system prevents the engagement of more than one gear.
- The countershaft is serviced as an assembly.
- An aluminum main case, extension housing and bell housing.
Transmission Internal Components - Disassembled View
Transmission Case and Shift Components - Disassembled View
Transmission Identification
The transmission identification tag is located under the lower bolt that retains the extension housing to the main case.
The five speed overdrive (TR3650) transmission is available for the Mustang 4.6L (2V).
Transmission Identification
Manual Transaxle/Transmission - TR3650
General Specifications
Torque Specifications
...
Bearings - Inspection
NOTE: If any of the following conditions exist, install a new
bearing.
1. Inspect the bearing for a bent cage.
2. Inspect bearings for galling (metal smears on roller ends).
Galling is caused ...
Other materials:
Camshaft
Removal and Installation
1. Remove the timing chains. For additional information, refer to Timing
Drive Components in this
section.
2. Remove the roller followers. For additional information, refer to Camshaft
Roller Follower in this
section.
3. Remove the ...
Exhaust System (Diagnosis and Testing)
Symptom Chart
Condition
Possible Sources
Action
Noisy or
leaking
exhaust
Broken or loose
clamps, hangers or
isolators.
Punctures in the muffler
(5230).
Broken, loose or
missing exhaust
manifold fa ...
Differential Case and Ring Gear - Conventional
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Installer, Differential Side
Bearing
205-010 (T57L-4221-A2)
Step Plate
205-D061 (D83T-4205-C2) or
equivalent
...
