Ford Mustang (1999-2004) Service Manual: Bearings - Inspection
NOTE: If any of the following conditions exist, install a new bearing.
1. Inspect the bearing for a bent cage.

2. Inspect bearings for galling (metal smears on roller ends).
- Galling is caused by overheating, poor lubrication or an overload situation.
- If galling is found, install a new bearing and inspect the seals.

3. Inspect the bearing for brinelling (surface indentations in the raceway).

4. Inspect bearing for cracked inner race.

5. Inspect the bearing and raceway for etching.
- If etching is present, inspect the seals.

6. Inspect the bearing for heat discoloration (dark blue).
- If heat discoloration is evident, check the bearing and race for loss of temper. Draw a file across the component. If the file cuts the metal, there is a loss of temper.

7. Inspect the bearing for fatigue spalling (metal flaking).

Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Seal
Special Tool(s)
Installer, Transmission
Extension Housing Oil Seal
308-227 (T94P-7657-A)
Slide Hammer
100-001 (T50T-100-A)
Remover, Bushing
307-001 (TOOL-117 ...
Other materials:
Battery and Cables
Vehicles are equipped with a 12 volt maintenance-free battery that
contains a built-in hydrometer. The
hydrometer eye indication is as follows:
A green dot means the battery is OK.
A yellow dot, red dot, or when the green dot is not visible,
...
Climate Control System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 54 , Air Conditioner/Heater for schematic
and connector information.
Special Tool(s)
Connector, Refrigerant
Pressure Line
412-093 (T94P-19623-E)
Set, A/C Fittings
412-DS028 (014-00333, D93L-
19703 ...
Differential Case and Ring Gear - Conventional
Special Tool(s)
2-Jaw Puller
205-D072 (D97L-4221-A) or
equivalent
Installer, Differential Side
Bearing
205-010 (T57L-4221-A2)
Step Plate
205-D061 (D83T-4205-C2) or
equivalent
...
