Ford Mustang (1999-2004) Service Manual: Bearings - Inspection

NOTE: If any of the following conditions exist, install a new bearing.

1. Inspect the bearing for a bent cage.

Bearings -Inspection

2. Inspect bearings for galling (metal smears on roller ends).

  • Galling is caused by overheating, poor lubrication or an overload situation.
  • If galling is found, install a new bearing and inspect the seals.

Bearings -Inspection

3. Inspect the bearing for brinelling (surface indentations in the raceway).

Bearings -Inspection

4. Inspect bearing for cracked inner race.

Bearings -Inspection

5. Inspect the bearing and raceway for etching.

  • If etching is present, inspect the seals.

Bearings -Inspection

6. Inspect the bearing for heat discoloration (dark blue).

  • If heat discoloration is evident, check the bearing and race for loss of temper. Draw a file across the component. If the file cuts the metal, there is a loss of temper.

Bearings -Inspection

7. Inspect the bearing for fatigue spalling (metal flaking).

Bearings -Inspection

    Manual Transmission
    The TR3650 five-speed manual transmission features the following: The fifth speed gear functions as an overdrive gear. The forward gears are synchronized and helical cut. The reverse gear oper ...

    Seal
    Special Tool(s) Installer, Transmission Extension Housing Oil Seal 308-227 (T94P-7657-A) Slide Hammer 100-001 (T50T-100-A) Remover, Bushing 307-001 (TOOL-117 ...

    Other materials:

    Cylinder Head
    Special Tool(s) Compressor, Valve Spring 303-163 (T81P-6513-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly and Assembly CAUTION: If the com ...

    Keyless Entry (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 59 , Generic Electronic Module for schematic and connector information. Refer to Wiring Diagrams Cell 111 , Remote Keyless Entry (RKE) for schematic and connector information. Special Tool(s) 73 Digital M ...

    Caliper (Disassembly and Assembly)
    Special Tool(s) Rear Caliper Piston Adjuster 206-026 (T87P-2588-A) Rear Caliper Spring Compressor Set 206-S027 (T87P-2588-B) Disassembly 1. Remove the rear disc brake caliper (2552). For additional information, refer to Caliper i ...