Ford Mustang (1999-2004) Service Manual: Bearings - Inspection
NOTE: If any of the following conditions exist, install a new bearing.
1. Inspect the bearing for a bent cage.

2. Inspect bearings for galling (metal smears on roller ends).
- Galling is caused by overheating, poor lubrication or an overload situation.
- If galling is found, install a new bearing and inspect the seals.

3. Inspect the bearing for brinelling (surface indentations in the raceway).

4. Inspect bearing for cracked inner race.

5. Inspect the bearing and raceway for etching.
- If etching is present, inspect the seals.

6. Inspect the bearing for heat discoloration (dark blue).
- If heat discoloration is evident, check the bearing and race for loss of temper. Draw a file across the component. If the file cuts the metal, there is a loss of temper.

7. Inspect the bearing for fatigue spalling (metal flaking).

Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Seal
Special Tool(s)
Installer, Transmission
Extension Housing Oil Seal
308-227 (T94P-7657-A)
Slide Hammer
100-001 (T50T-100-A)
Remover, Bushing
307-001 (TOOL-117 ...
Other materials:
Information messages
Note: Depending on the vehicle options equipped with your vehicle, not
all of the messages will display or be available. Certain messages may be
abbreviated or shortened depending upon which cluster type you have.
Press the RESET button for Type 1 displays or ...
Shift Point Road Test
This test verifies that the shift control system is operating
correctly.
1. Bring engine and transmission up to normal operating temperature.
2. Operate vehicle with transmission range selector lever in (D)
position.
3. NOTE: Shift speed ranges a ...
Crankshaft Main Bearing Journal - Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: Crankshaft main bearing journals must be within specifications
before checking journal
clearance.
1. Remove the crankshaft main bearing caps and crankshaft main bearing.
...
