Ford Mustang (1999-2004) Service Manual: Bearings - Inspection

NOTE: If any of the following conditions exist, install a new bearing.

1. Inspect the bearing for a bent cage.

Bearings -Inspection

2. Inspect bearings for galling (metal smears on roller ends).

  • Galling is caused by overheating, poor lubrication or an overload situation.
  • If galling is found, install a new bearing and inspect the seals.

Bearings -Inspection

3. Inspect the bearing for brinelling (surface indentations in the raceway).

Bearings -Inspection

4. Inspect bearing for cracked inner race.

Bearings -Inspection

5. Inspect the bearing and raceway for etching.

  • If etching is present, inspect the seals.

Bearings -Inspection

6. Inspect the bearing for heat discoloration (dark blue).

  • If heat discoloration is evident, check the bearing and race for loss of temper. Draw a file across the component. If the file cuts the metal, there is a loss of temper.

Bearings -Inspection

7. Inspect the bearing for fatigue spalling (metal flaking).

Bearings -Inspection

    Manual Transmission
    The TR3650 five-speed manual transmission features the following: The fifth speed gear functions as an overdrive gear. The forward gears are synchronized and helical cut. The reverse gear oper ...

    Seal
    Special Tool(s) Installer, Transmission Extension Housing Oil Seal 308-227 (T94P-7657-A) Slide Hammer 100-001 (T50T-100-A) Remover, Bushing 307-001 (TOOL-117 ...

    Other materials:

    Disassembly
    1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section. 2. Remove the bolts. 3. CAUTION: Do not damage the threads in the bolt holes. Insert a punch in the bolt holes and d ...

    Output Shaft
    Special Tool(s) Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) ...

    Unique Calibration
    The Emissions/CAFE/CO2 Compliance Department is responsible for assigning these calibration numbers. Unique calibration identifications are assigned to cover similar vehicles to differentiate tires, drive configurations, final drive ratios and other calibrat ...