Ford Mustang (1999-2004) Service Manual: Bearings - Inspection

NOTE: If any of the following conditions exist, install a new bearing.

1. Inspect the bearing for a bent cage.

Bearings -Inspection

2. Inspect bearings for galling (metal smears on roller ends).

  • Galling is caused by overheating, poor lubrication or an overload situation.
  • If galling is found, install a new bearing and inspect the seals.

Bearings -Inspection

3. Inspect the bearing for brinelling (surface indentations in the raceway).

Bearings -Inspection

4. Inspect bearing for cracked inner race.

Bearings -Inspection

5. Inspect the bearing and raceway for etching.

  • If etching is present, inspect the seals.

Bearings -Inspection

6. Inspect the bearing for heat discoloration (dark blue).

  • If heat discoloration is evident, check the bearing and race for loss of temper. Draw a file across the component. If the file cuts the metal, there is a loss of temper.

Bearings -Inspection

7. Inspect the bearing for fatigue spalling (metal flaking).

Bearings -Inspection

    Manual Transmission
    The TR3650 five-speed manual transmission features the following: The fifth speed gear functions as an overdrive gear. The forward gears are synchronized and helical cut. The reverse gear oper ...

    Seal
    Special Tool(s) Installer, Transmission Extension Housing Oil Seal 308-227 (T94P-7657-A) Slide Hammer 100-001 (T50T-100-A) Remover, Bushing 307-001 (TOOL-117 ...

    Other materials:

    Removal
    1. Raise and support the vehicle. 2. Remove the rear wheel and tire assemblies. 3. CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustment. CAUTION: Do not allow the calipers to hang from the brake hoses ...

    Removal
    1. Use a suitable suction device to lower the brake fluid level in the master cylinder reservoir. 2. Raise and support the vehicle. 3. Remove the wheel and tire assembly. 4. Inspect the pads for wear or contamination, install new if worn to ...

    Pilot Bearing
    Special Tool(s) Puller with Slide Hammer 308-001 (T58L-101-B) 1. Remove the clutch disc and the clutch pressure plate. For additional information, refer to Disc and Pressure Plate-3.8L and 4.6L (2V) Engines or Disc and Pressure Plate-4.6L (4V ...