Ford Mustang (1999-2004) Service Manual: Bearings - Inspection
NOTE: If any of the following conditions exist, install a new bearing.
1. Inspect the bearing for a bent cage.

2. Inspect bearings for galling (metal smears on roller ends).
- Galling is caused by overheating, poor lubrication or an overload situation.
- If galling is found, install a new bearing and inspect the seals.

3. Inspect the bearing for brinelling (surface indentations in the raceway).

4. Inspect bearing for cracked inner race.

5. Inspect the bearing and raceway for etching.
- If etching is present, inspect the seals.

6. Inspect the bearing for heat discoloration (dark blue).
- If heat discoloration is evident, check the bearing and race for loss of temper. Draw a file across the component. If the file cuts the metal, there is a loss of temper.

7. Inspect the bearing for fatigue spalling (metal flaking).

Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Seal
Special Tool(s)
Installer, Transmission
Extension Housing Oil Seal
308-227 (T94P-7657-A)
Slide Hammer
100-001 (T50T-100-A)
Remover, Bushing
307-001 (TOOL-117 ...
Other materials:
Intake Air Distribution and Filtering - Supercharger,
Charge Air Cooler
The supercharger (SC) is a positive displacement pump. Its purpose is to
supply an excess volume of
intake air to the engine by increasing air pressure and density in the
intake manifold. The supercharger
is matched to the engine by its displacement and ...
Electronic Vibration Analyzer (EVA)
The EVA is a hand-held electronic diagnostic tool which will assist in
locating the source of
unacceptable vibrations. The vibration sensor can be remotely mounted anywhere
in the vehicle for
testing purposes. The unit displays the three most common vibratio ...
Axle Housing
Special Tool(s)
Plug Set, Differential
205-294 (T89P-4850-B)
Protector, Differential Seal
(Pair)
205-461
Remover, Halfshaft
205-475
Remover, Steering Arm
211-003 (T64P-3590-F)
...
