Ford Mustang (1999-2004) Service Manual: Cylinder Head

Special Tool(s)

Compressor, Valve Spring 303-163 (T81P-6513-A)

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disassembly and Assembly

CAUTION: If the components are to be reinstalled, they must be installed in the same position. Mark the components removed for location.

1. Remove the spark plugs (12405) if necessary.

2. Using the special tool, compress the valve springs (6513).

Cylinder Head

3. Remove the following:

1. The valve spring retainer key (6518).

2. The valve spring retainers (6514).

3. The valve springs (6513).

4. The valve stem seals and seats (6A517).

Cylinder Head

4. Inspect the components.

5. CAUTION: Lubricate the parts with clean engine oil before installing.

To assemble, reverse the disassembly procedure.

    Engine (Disassembly)
    Special Tool(s) Service Set, Camshaft 303-017 (T65L-6250-A) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Lifting Bracket Set, Engine 303-D095 ( ...

    Piston
    Special Tool(s) Piston Pin Tool or equivalent 303-D034 (D81L-6135-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent ...

    Other materials:

    Safety Precautions
    WARNING: Never run the engine with one wheel off the ground, for example, when changing a tire. The wheel(s) resting on the ground could cause the vehicle to move. WARNING: The tire and wheel must always be correctly matched. It is very important to determ ...

    Material
    Item Specification Threadlock and Sealer E0AZ-19554-AA WSK-M2G351-A5 (type II) Shoulder Bolt Kit F5ZZ-76539A04-A - NOTE: Before starting the adjustment process, inspect the top for damage, make sure that the door window glass ...

    Installation
    1. NOTE: The LH side is shown, and the RH is similar. Install the supply manifold and tighten the four bolts. 2. Connect the EGR vacuum line. 3. Install the EGR to exhaust manifold tube. For additional information, refer to Section. 4. NOTE: The eng ...