Ford Mustang (1999-2004) Service Manual: Cylinder Head

Special Tool(s)

Compressor, Valve Spring 303-163 (T81P-6513-A)

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disassembly and Assembly

CAUTION: If the components are to be reinstalled, they must be installed in the same position. Mark the components removed for location.

1. Remove the spark plugs (12405) if necessary.

2. Using the special tool, compress the valve springs (6513).

Cylinder Head

3. Remove the following:

1. The valve spring retainer key (6518).

2. The valve spring retainers (6514).

3. The valve springs (6513).

4. The valve stem seals and seats (6A517).

Cylinder Head

4. Inspect the components.

5. CAUTION: Lubricate the parts with clean engine oil before installing.

To assemble, reverse the disassembly procedure.

    Engine (Disassembly)
    Special Tool(s) Service Set, Camshaft 303-017 (T65L-6250-A) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Lifting Bracket Set, Engine 303-D095 ( ...

    Piston
    Special Tool(s) Piston Pin Tool or equivalent 303-D034 (D81L-6135-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent ...

    Other materials:

    Installation
    All axles 1. Position the ring gear and the differential case. Align the bolt holes by starting two bolts through the holes in the differential case and the ring gear. Press the ring gear on the differential case. 2. Install the bolts. Apply Stud and Bea ...

    Special Operating Condition Requirements
    When towing a trailer or using a camper or car-top carrier: Change engine oil and install a new oil filter every 4,800 km (3,000 miles) or 3 months. Change transfer case fluid every 96,000 km (60,000 miles). Change manual transmission fluid as required. ...

    Removal
    WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury. 1. ...