Ford Mustang (1999-2004) Service Manual: Cylinder Head

Special Tool(s)

Compressor, Valve Spring 303-163 (T81P-6513-A)

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disassembly and Assembly

CAUTION: If the components are to be reinstalled, they must be installed in the same position. Mark the components removed for location.

1. Remove the spark plugs (12405) if necessary.

2. Using the special tool, compress the valve springs (6513).

Cylinder Head

3. Remove the following:

1. The valve spring retainer key (6518).

2. The valve spring retainers (6514).

3. The valve springs (6513).

4. The valve stem seals and seats (6A517).

Cylinder Head

4. Inspect the components.

5. CAUTION: Lubricate the parts with clean engine oil before installing.

To assemble, reverse the disassembly procedure.

    Engine (Disassembly)
    Special Tool(s) Service Set, Camshaft 303-017 (T65L-6250-A) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Lifting Bracket Set, Engine 303-D095 ( ...

    Piston
    Special Tool(s) Piston Pin Tool or equivalent 303-D034 (D81L-6135-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent ...

    Other materials:

    Stabilizer Bar
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    Radiator
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation NOTE: Radiator removal and installation is similar for both 3.8L and 4.6L vehicles. ...

    Starting System (Description and Operation)
    Starter Motor The starter motor is a 12-volt unit that has the starter solenoid mounted on the drive end housing and functions as follows: The current flows through the solenoid energizing coil until the solenoid plunger is at the end of its travel. The ...