Ford Mustang (1999-2004) Service Manual: Cylinder Head

Special Tool(s)

Compressor, Valve Spring 303-163 (T81P-6513-A)

Material

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H

Disassembly and Assembly

CAUTION: If the components are to be reinstalled, they must be installed in the same position. Mark the components removed for location.

1. Remove the spark plugs (12405) if necessary.

2. Using the special tool, compress the valve springs (6513).

Cylinder Head

3. Remove the following:

1. The valve spring retainer key (6518).

2. The valve spring retainers (6514).

3. The valve springs (6513).

4. The valve stem seals and seats (6A517).

Cylinder Head

4. Inspect the components.

5. CAUTION: Lubricate the parts with clean engine oil before installing.

To assemble, reverse the disassembly procedure.

    Engine (Disassembly)
    Special Tool(s) Service Set, Camshaft 303-017 (T65L-6250-A) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Lifting Bracket Set, Engine 303-D095 ( ...

    Piston
    Special Tool(s) Piston Pin Tool or equivalent 303-D034 (D81L-6135-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent ...

    Other materials:

    Assembly
    1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or bu ...

    Hydro-Boost Bleeding
    1. NOTE: The Hydro-Boost power brake booster (2B560) is generally self-bleeding, and the following procedure will normally bleed the air from the power brake booster. Normal operation of the vehicle will further remove any additional trapped air. Fill the p ...

    Accelerator Cable - 3.8L
    Removal and Installation 1. Push the accelerator cable nylon bushing out of the accelerator pedal and shaft arm. 2. Remove the bolts retaining the accelerator cable to the dash panel. 3. Disconnect the accelerator cable from the throttle body by rotating ...