Ford Mustang (1999-2004) Service Manual: Engine - 3.8L

General Specifications

General Specifications

General Specifications

General Specifications

General Specifications

a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid.

Torque Specifications

Torque Specifications

Torque Specifications

Torque Specifications

a - Refer to the procedure in this section

b - Advance one-half turn after gasket contacts the sealing surface.

Engine (DESCRIPTION AND OPERATION)

The 3.8L engine has:

  • a V-block with six cylinders and splayed crankpins.
  • a distributorless ignition system.
  • a multiport, sequential fuel injection (SFI) system.
  • overhead valves.
  • hydraulic valve tappets for automatic lash adjustment.
  • connecting rod parting faces that are unique with an interference fit.
  • an engine dynamic balance shaft.
Exhaust Manifold - Inspection
Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge. Bearing ...

Engine Component View
Cylinder Heads and Valve Train Components   Engine Front Cover Components   Engine Components   Cylinder Block and Lower End Components   Engine (DIAGNOSIS AND TESTI ...

Other materials:

Opening the convertible top
Note: Do not store articles behind rear seat. Articles stored in the convertible top stowage compartment may break the rear glass window when the top is opened. Note: Opening the convertible top when the top material is wet may cause mold or mildew. The conv ...

A/C Compressor and Clutch Assembly
NOTE: Internal A/C compressor components are not serviced separately. The FS-10 A/C compressor is serviced only as an assembly. The A/C clutch pulley, A/C clutch field coil (19D798) and the shaft seal are serviceable. The FS-10 A/C compressor has the follo ...

Battery Tray
Removal and Installation WARNING: Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When charging or working near a battery, always sh ...