Ford Mustang (1999-2004) Service Manual: Engine - 3.8L

General Specifications

General Specifications

General Specifications

General Specifications

General Specifications

a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid.

Torque Specifications

Torque Specifications

Torque Specifications

Torque Specifications

a - Refer to the procedure in this section

b - Advance one-half turn after gasket contacts the sealing surface.

Engine (DESCRIPTION AND OPERATION)

The 3.8L engine has:

  • a V-block with six cylinders and splayed crankpins.
  • a distributorless ignition system.
  • a multiport, sequential fuel injection (SFI) system.
  • overhead valves.
  • hydraulic valve tappets for automatic lash adjustment.
  • connecting rod parting faces that are unique with an interference fit.
  • an engine dynamic balance shaft.
Exhaust Manifold - Inspection
Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge. Bearing ...

Engine Component View
Cylinder Heads and Valve Train Components   Engine Front Cover Components   Engine Components   Cylinder Block and Lower End Components   Engine (DIAGNOSIS AND TESTI ...

Other materials:

Pump - CII
Special Tool(s) Teflon Seal Replacer Set 211D027 (D90P-3517-A) or equivalent Removal and Installation 1. Disconnect the power steering hose. Remove and discard the seal ring. 2. Disconnect the power steering hose. 3. Remove the pulley. ...

Assembly
1. Install the locking lever cam and pin. 2. Install the lock actuator lever and pin. 3. Install the lock actuator lever return spring. 4. Install the ignition lock cylinder lockout lever. 5. NOTE: The lock lever with two teeth is installed on the left ...

Headlamp Adjustment
Headlamp Aiming 1. The headlamp aiming procedure depends on the type of beam pattern the headlamp is equipped with. Vehicles may come equipped with visual optical right (VOR), visual optical left (VOL), or SAE only (includes sealed beam type) headlamps. ...