Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection

Special Tool(s)

Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Exhaust Manifold - Inspection

Bearing -Inspection

1. Inspect bearings for the following defects. Possible causes are shown:

1. Cratering - fatigue failure.

2. Spot polishing - incorrect seating.

3. Imbedded dirt engine oil.

4. Scratching - dirty engine oil.

5. Base exposed - poor lubrication.

6. Both edges worn - journal damaged.

7. One edge worn - journal tapered or bearing not seated.

Exhaust Manifold - Inspection

 

    Spark Plug - Inspection
    1. Inspect the spark plug for a bridged gap. Check for deposit build-up closing the gap between the electrodes. Deposits are caused by oil or carbon fouling. Clean the spark plug. 2. Ch ...

    Engine - 3.8L
    General Specifications a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid. Torque Specifications a - Refer to th ...

    Other materials:

    Dual Converter H-Pipe - 4.6L (2V and 4V)
    Removal NOTE: The RH and LH catalytic converters are serviced separately. 1. Raise and support the vehicle. For additional information, refer to Section. 2. CAUTION: When repairing exhaust system or removing the exhaust components, disconnect all heated oxy ...

    Steering Column Shaft
    Removal and Installation 1. CAUTION: Do not allow the steering column shaft to rotate while intermediate shaft is disconnected or damage to the clockspring can result. If there is evidence that the steering column shaft has rotated the clockspring must be re ...

    Driveshaft (Description and Operation)
      NOTE: All driveshaft assemblies are balanced. If undercoating the vehicle, protect the driveshaft to prevent overspray of any undercoating material. The driveshaft has the following features: A tubular shaft used to transfer engine torque from the ...