Ford Mustang (1999-2004) Service Manual: Timing Chain
Removal
1. Remove the timing cover. For additional information, refer to Engine Front Cover in this section.
2. Remove the camshaft position sensor drive gear.
1. Remove the bolt.
2. Remove the camshaft position sensor drive gear.
3. Rotate the crankshaft (6303) until the timing marks and keyways align.
4. Compress and install a retaining pin to hold the timing chain tensioner (6L266).
5. Remove the camshaft sprocket (6256), the crankshaft sprocket (6306) and the timing chain/belt (6268) as an assembly.
6. Remove the timing chain tensioner.
1. Remove the bolts.
2. Remove the timing chain tensioner.
Installation
1. Install the timing chain tensioner.
1. Position the timing chain tensioner.
2. Install the bolts.
2. Rotate the crankshaft so the number one piston (6108) is at top dead center (TDC) and the key is at the 12 o'clock position.
3. If necessary, retract the tensioner pad retracting mechanism.
1. Compress the tensioner pad retracting mechanism.
2. Insert a retaining pin.
4. Turn the camshaft sprocket so that the timing mark is on the bottom of the balance shaft (6250).
5. Install the timing chain, the camshaft sprocket and the crankshaft sprocket.
6. Make sure that the timing marks and the keyways are aligned.
7. Install the camshaft position sensor drive gear.
8. Remove the retaining pin.
9. Install the engine front cover. For additional information, refer to Engine Front Cover in this section.
Engine Dynamic Balance Shaft
Removal
1. Remove the timing chain (6268). For additional information, refer to
Timing Chain in this
section.
2. Disconnect and position the wire harness aside.
3. Remove the radiator fan and ...
Exhaust Manifold - LH
Removal
1. Raise and support the vehicle. For additional information, refer to
Section.
2. Remove the LH exhaust manifold flange nuts.
3. Remove the RH exhaust manifold flange nuts.
4. Lower ...
Other materials:
Fuel Charging And Controls
The fuel injection supply manifold (9F792):
delivers fuel to the fuel injector.
receives fuel from the fuel supply line.
The throttle body (9E926):
controls air supply to the upper intake manifold (9424) by positioning
the throttle plate.
connects the ...
Inspection and Verification
WARNING: Use of any other than the approved DOT 3 brake fluid will
cause permanent
damage to brake components and will render the brakes inoperative.
WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact
with
eyes. Wash hands thorou ...
Booster seats
WARNING: Never place, or allow a child to place, the shoulder
belt under a child’s arm or behind the back because it reduces
the protection for the upper part of the body and may increase the risk
of injury or death in a crash.
Use a belt-positioning booster ...