Ford Mustang (1999-2004) Service Manual: Timing Chain

Removal

1. Remove the timing cover. For additional information, refer to Engine Front Cover in this section.

2. Remove the camshaft position sensor drive gear.

1. Remove the bolt.

2. Remove the camshaft position sensor drive gear.

Timing Chain

3. Rotate the crankshaft (6303) until the timing marks and keyways align.

Timing Chain

4. Compress and install a retaining pin to hold the timing chain tensioner (6L266).

Timing Chain

5. Remove the camshaft sprocket (6256), the crankshaft sprocket (6306) and the timing chain/belt (6268) as an assembly.

Timing Chain

6. Remove the timing chain tensioner.

1. Remove the bolts.

2. Remove the timing chain tensioner.

Timing Chain

Installation

1. Install the timing chain tensioner.

1. Position the timing chain tensioner.

2. Install the bolts.

Timing Chain

2. Rotate the crankshaft so the number one piston (6108) is at top dead center (TDC) and the key is at the 12 o'clock position.

Timing Chain

3. If necessary, retract the tensioner pad retracting mechanism.

1. Compress the tensioner pad retracting mechanism.

2. Insert a retaining pin.

Timing Chain

4. Turn the camshaft sprocket so that the timing mark is on the bottom of the balance shaft (6250).

Timing Chain

5. Install the timing chain, the camshaft sprocket and the crankshaft sprocket.

Timing Chain

6. Make sure that the timing marks and the keyways are aligned.

Timing Chain

7. Install the camshaft position sensor drive gear.

Timing Chain

8. Remove the retaining pin.

Timing Chain

9. Install the engine front cover. For additional information, refer to Engine Front Cover in this section.

    Engine Dynamic Balance Shaft
    Removal 1. Remove the timing chain (6268). For additional information, refer to Timing Chain in this section. 2. Disconnect and position the wire harness aside. 3. Remove the radiator fan and ...

    Exhaust Manifold - LH
    Removal 1. Raise and support the vehicle. For additional information, refer to Section. 2. Remove the LH exhaust manifold flange nuts. 3. Remove the RH exhaust manifold flange nuts. 4. Lower ...

    Other materials:

    Interior mirror
    WARNING: Do not adjust the mirror when your vehicle is moving. Note: Do not clean the housing or glass of any mirror with harsh abrasives, fuel or other petroleum or ammonia based cleaning products. You can adjust the interior mirror to your preference. Some ...

    Switch - Door Lock
    Removal 1. CAUTION: Place a rag between the window regulator switch plate and the door trim panel to avoid damaging the door trim panel. Position the window regulator switch plate (14524) aside. 1. Pull at service notch. 2. Lift to release t ...

    Retractor - Rear Seat Safety Belt, Convertible
    Special Tool(s) Torx Bit, Safety Belt Bolt 501-010 (T77L-2100-A) Removal 1. Remove the rear seat cushion. 2. Remove the luggage compartment front lining board (45444). 3. Release the safety belt guide. 4. Using the special tool, remove the ...