Ford Mustang (1999-2004) Service Manual: Engine Dynamic Balance Shaft
Removal
1. Remove the timing chain (6268). For additional information, refer to Timing Chain in this section.
2. Disconnect and position the wire harness aside.
3. Remove the radiator fan and shroud assembly (8146).
4. Remove the engine dynamic balance shaft (6A311).
- Remove the bolts.
- Remove the balance shaft driver gear, thrust plate and engine dynamic balance shaft as an assembly.
Installation
1. Turn the camshaft so that the timing mark is at 12 o'clock and install the engine dynamic balance shaft assembly into the cylinder block (6010). Turn the engine balance shaft driven gear so that the timing mark lines up with the timing mark on the engine balance shaft drive gear (6A303).
2. NOTE: If correctly aligned, the engine dynamic balance shaft keyway will be at 12 o'clock and the camshaft keyway will be at 6 o'clock on the camshaft.
Install the bolts.
3. Install the radiator fan and shroud assembly.
4. Connect the connector and install the pin-type retainer.
5. Install the timing chain. For additional information, refer to Timing Chain in this section.
Camshaft
Material
Removal
1. Remove the valve tappets. For additional information, refer to Valve
Tappets in this section.
2. Remove the timing chain. For additional information, refer to Timing
Chain ...
Timing Chain
Removal
1. Remove the timing cover. For additional information, refer to Engine
Front Cover in this section.
2. Remove the camshaft position sensor drive gear.
1. Remove the bolt.
2. Remov ...
Other materials:
Arm - Lower
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. A
new part with
the same part number or an equivalent part must be installed, if i ...
Installation
1. CAUTION: Do not use metal scrapers, wire brushes, power abrasive
discs or other
abrasive means to clean the sealing surfaces. These tools cause scratches and
gouges
which make leak paths. Use a plastic scraping tool to remove all traces of old
sealant.
...
Installation
1. Install the bushings, if removed.
2. Using the transmission jack, raise the rear axle assembly into position.
3. Install the bolts and nuts.
4. Install the bolts.
5. CAUTION: Align the index-marks.
CAUTION: Install the driveshaft with new bolts. If ...