Ford Mustang (1999-2004) Service Manual: Torque Converter (Disassembly and Assembly of Subassemblies)
1. A new or remanufactured torque converter must be installed if one or more of the following statements is true:
- A torque converter malfunction has been determined based on complete diagnostic procedures.
- Converter stud or studs, impeller hub or bushing are damaged.
- Discoloration (due to overheating).
- The torque converter is found to be out of specification when carrying out one of the following torque converter checks:
- One-Way Clutch Check
- End Play Check
- Stator to Turbine Interference Check
- Stator to Impeller Interference Check
- Torque Converter Leak Check
- Evidence of transmission assembly or fluid contamination due to the following transmission or converter failure modes:
- Major metallic failure.
- Multiple clutches or clutch plate failures.
- Sufficient component wear which results in metallic contamination.
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector with petroleum jelly. Using the special tool, install the inner piston seal. Install the seal with sealing lip facing down. ...Torque Converter Cleaning And Inspection
Material Item Specification MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V 1. If a new torque converter is being installed, continue with Substep 2 of Step 2. ...Other materials:
Transmission Fluid Cooler
CAUTION: Whenever a transmission has been disassembled to install
new parts, the
cooler bypass valve (CBV), all transmission fluid coolers (in tank and
auxiliary) and
transmission fluid cooler lines must be cleaned and backflushed. Use a
suitable the t ...
Subwoofer Amplifier - Mach 1000
Removal and Installation
1. Remove the subwoofer assembly.
1. Remove the two attaching nuts.
2. Remove the screw.
3. Disconnect the electrical connectors.
2. Remove the subwoofer amplifiers.
Remove the bracket-to-body attaching nuts. ...
Supercharger Cooling System Draining, Filling and
Bleeding
Draining
WARNING: Never remove the pressure relief cap while the engine is
operating or when the
cooling system is hot. Failure to follow these instructions can result in damage
to the cooling
system or engine or personal injury. To avoid having scalding hot ...