Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Bearing Replacer 308-061 (T77J-7025-L) |
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Front Bearing Replacer 308-062 (T77J-7025-M) |
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Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) |
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Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent |
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Pinion Bearing Cone Replacer 205-011 (T57L-4621-B) |
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Remover and Replacer Tube 308-024 (T75L-7025-B) |
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Remover and Replacer Tube 308-052 (T77J-7025-B) |
Disassembly
1. Using the special tool and a press, remove the countershaft bearing assembly (7F431).
2. CAUTION: Failure to correctly support the case (7005) during bearing race removal will result in permanent distortion of the case.
NOTE: Remove the front countershaft bearing race only if damaged or worn.
Using the special tools and a press, remove the bearing race and the countershaft front bearing seal (7693).
Assembly
NOTE: Position the countershaft in the transmission case before installing the rear countershaft bearing.
1. Install the countershaft front bearing seal on the bearing race.
2. Coat the outside diameter of the bearing race with sealer.
- Use Threadlock and Sealer E0AZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-5A.
3. CAUTION: Failure to correctly support the case during bearing race installation will result in permanent distortion of the case.
Using the special tools and a press, install the bearing race.
4. Using the special tool and a press, install the front countershaft bearing.
Output Shaft
Special Tool(s)
Pinion Bearing Cone Remove
205-D002 (D79L-4621-A) or
Equivalent
Spiral Snap Ring Replacer
308-096 (T85P-7025-A)
Disassembly
1. Using the special tool a ...
Synchronizers
Disassembly
NOTE: This procedure applies to all synchronizer assemblies
(7124). The synchronizers are slightly
different in design. Notation is made where procedural differences occur.
1. On the ...
Other materials:
Warning lamps and indicators
These indicators can alert you to a vehicle condition that may become
serious enough to cause expensive repairs. Many lights will illuminate
when you start your vehicle to make sure they work. If any light remains
on after starting the vehicle, refer to the re ...
Dual Converter Y-Pipe - 3.8L
Removal
NOTE: The RH and LH catalytic converters are serviceable separately.
1. Raise and support the vehicle. For additional information, refer to
Section.
2. CAUTION: When repairing the exhaust system or removing exhaust
components,
disconnect all heated o ...
Fuel Injection Supply Manifold and Fuel Injector
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP
WSS-M2C153-
H
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel relat ...