Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
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Bearing Replacer 308-061 (T77J-7025-L) |
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Front Bearing Replacer 308-062 (T77J-7025-M) |
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Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) |
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Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent |
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Pinion Bearing Cone Replacer 205-011 (T57L-4621-B) |
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Remover and Replacer Tube 308-024 (T75L-7025-B) |
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Remover and Replacer Tube 308-052 (T77J-7025-B) |
Disassembly
1. Using the special tool and a press, remove the countershaft bearing assembly (7F431).
2. CAUTION: Failure to correctly support the case (7005) during bearing race removal will result in permanent distortion of the case.
NOTE: Remove the front countershaft bearing race only if damaged or worn.
Using the special tools and a press, remove the bearing race and the countershaft front bearing seal (7693).
Assembly
NOTE: Position the countershaft in the transmission case before installing the rear countershaft bearing.
1. Install the countershaft front bearing seal on the bearing race.
2. Coat the outside diameter of the bearing race with sealer.
- Use Threadlock and Sealer E0AZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-5A.
3. CAUTION: Failure to correctly support the case during bearing race installation will result in permanent distortion of the case.
Using the special tools and a press, install the bearing race.
4. Using the special tool and a press, install the front countershaft bearing.
Output Shaft
Special Tool(s)
Pinion Bearing Cone Remove
205-D002 (D79L-4621-A) or
Equivalent
Spiral Snap Ring Replacer
308-096 (T85P-7025-A)
Disassembly
1. Using the special tool a ...
Synchronizers
Disassembly
NOTE: This procedure applies to all synchronizer assemblies
(7124). The synchronizers are slightly
different in design. Notation is made where procedural differences occur.
1. On the ...
Other materials:
Disassembly
1. NOTE: Mark the position of each gear shifter fork (7230).
Place the gear shift plates (7N232) and the gear selector interlock sleeve
(7K201) in the neutral
position to center the gear shift plates and the selector body (7302).
2. Rotate the main shif ...
General information on radio frequencies
This device complies with part 15 of the FCC Rules and with Industry
Canada license-exempt RSS standard(s). Operation is subject to the
following two conditions: (1) This device may not cause harmful
interference, and (2) This device must accept any interferen ...
Window Glass - Door
Removal
1. Remove the door trim panel. For additional information, refer to
Section.
2. Remove the interior weatherstrip.
3. Remove the bolts and the stabilizers.
4. Remove the bolts and the upstop brackets.
5. Remove the rivet and the exterior w ...