Ford Mustang (1999-2004) Service Manual: Pressure Plate Check

1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.

2. Measure the flatness of the clutch pressure plate surface with a straightedge and a feeler gauge.

Pressure Plate Check

3. Check the diaphragm spring fingers for discoloration, scoring, bent or broken segments and spring ends that are higher or lower than the rest.

4. Measure the wear of the diaphragm spring fingers.

Pressure Plate Check

Flywheel Check

1. Check the flywheel surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.

    Disc Check
    Special Tool(s) Brake/Automobile Brake Drum System with Vacuum 164-R3622 or equivalent Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent WARNING: Dust ...

    Flywheel Runout Check
    Special Tool(s) Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent 1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surf ...

    Other materials:

    Refrigerant System Tests
    Special Tool(s) R-134a Manifold Gauge Set 176-R032A or equivalent 1. Connect the R-134a Manifold Gauge Set. For additional information, refer to Manifold Gauge Set Connection in this section. 2. Adjust the climate controls for maximum cooling ...

    Charge Air Cooler
    Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or equivalent WSE-M4G323-EA Removal and Installation 1. Drain the supercharger coolant. For additional information, refer to Section. 2. Release the fuel pressure. F ...

    Engine (Removal)
    Special Tool(s) Lifting Bracket, Engine 303-D087 (D93P-6001-A1) Lifting Bracket, Engine 303-D088 (D93P-6001-A2) Spreader Bar 303-D089 (D93P-6001-A3) Removal All vehicles 1. Disconnect the battery ground cable. Fo ...