Ford Mustang (1999-2004) Service Manual: Pressure Plate Check

1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.

2. Measure the flatness of the clutch pressure plate surface with a straightedge and a feeler gauge.

Pressure Plate Check

3. Check the diaphragm spring fingers for discoloration, scoring, bent or broken segments and spring ends that are higher or lower than the rest.

4. Measure the wear of the diaphragm spring fingers.

Pressure Plate Check

Flywheel Check

1. Check the flywheel surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth.

    Disc Check
    Special Tool(s) Brake/Automobile Brake Drum System with Vacuum 164-R3622 or equivalent Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent WARNING: Dust ...

    Flywheel Runout Check
    Special Tool(s) Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent 1. Mount the special tool so that the indicator contact point rides on the clutch disc contact surf ...

    Other materials:

    Transmission Fluid Cooler
    CAUTION: Whenever a transmission has been disassembled to install new parts, the cooler bypass valve (CBV), all transmission fluid coolers (in tank and auxiliary) and transmission fluid cooler lines must be cleaned and backflushed. Use a suitable the t ...

    Manual Transmission and Clutch (Description and Operation)
    The primary function of the clutch is to couple and uncouple engine power to the transmission upon driver command. For additional information, refer to Section. Clutch Disc and Clutch Pressure Plate - 3.8L   Clutch Disc and Clutch Pressure Pl ...

    Fuel Filter
    Removal WARNING: Fuel supply lines on all vehicles equipped with fuel injected engines will remain pressurized for long periods of time after engine shutdown. Fuel system pressure must be relieved prior to fuel system service to prevent possible personal inj ...