Ford Mustang (1999-2004) Service Manual: Clutch Pedal - Quadrant and Pawl Assembly
Removal
1. Disconnect the battery ground cable (14301).
2. Loosen the nut from inside the engine compartment.
3. Loosen the nuts from inside the vehicle.
4. Loosen the screw.
5. Disconnect the brake pedal position (BPP) switch electrical connector.
6. Disconnect the brake pedal-to-power brake booster push rod.
1. Remove the self-locking pin.
2. Remove the BPP switch from the brake master cylinder push rod.
3. Remove the brake master cylinder push rod spacers (2B129).
4. Remove the brake master cylinder push rod bushing (2474).
7. Disconnect the clutch pedal position (CPP) switch electrical connector.
8. Disconnect the deactivation switch connector from the wiring harness.
9. WARNING: Do not allow the quadrant to snap rearward. Failure to follow this instruction may result in personal injury.
NOTE: Lift the clutch pedal all the way up to release the clutch release lever cable (7K553).
Rotate the clutch pedal adjuster quandrant (7L583) and unhook the clutch release lever cable (7K553).
10. Remove the nuts.
11. Remove the screw.
12. Remove the nut and the clutch pedal (7519).
13. Remove the self-adjusting mechanism.
14. Remove the self-adjusting mechanism shaft bushings.
Installation
1. NOTE: Before the installation of the clutch pedal shaft or clutch pedal, remove and inspect the brake and clutch pedal bushings. Clean and lubricate with a light film of engine oil meeting Ford specification WSS-M2C153-G and replace the brake and clutch pedal bushing if excessive wear is evident.
To install, reverse the removal procedure.
Clutch Controls (Description and Operation)
The clutch control system engages and disengages the clutch. The clutch
control system disengages
the clutch when the clutch pedal is depressed and engages the clutch when the
clutch pe ...
Release Cable - Clutch
Removal
CAUTION: Whenever the clutch release lever cable (7K553) is
disconnected for any
reason, such as transmission removal, clutch pedal components or clutch
release lever cable
replacement, ...
Other materials:
Intake Manifold Runner Control (IMRC) Actuator - 3.8L
Removal and Installation
1. Disconnect the battery ground cable. For additional information,
refer to Section.
2. Drain the cooling system. For additional information, refer to
Section.
3. Remove the upper intake manifold. For additional informat ...
Actuator - Speed Control Servo
1. CAUTION: Electronic modules are sensitive to static electrical
charges. If exposed
to these charges, damage may result.
Disconnect the battery ground cable.
2. Remove the LH wheel and tire; refer to Section.
3. Position aside the LH front splash shie ...
Switch
Removal
1. Remove the climate control assembly. For additional information, refer to
Control Assembly in
this section.
2. NOTE: All three switches are removed the same.
Remove the knob.
3. Remove the screw.
4. Rotate the switch and remove it from the cont ...
