Ford Mustang (1999-2004) Service Manual: Clutch Pedal - Quadrant and Pawl Assembly

Removal

1. Disconnect the battery ground cable (14301).

2. Loosen the nut from inside the engine compartment.

Clutch Pedal -Quadrant and Pawl Assembly

3. Loosen the nuts from inside the vehicle.

Clutch Pedal -Quadrant and Pawl Assembly

4. Loosen the screw.

Clutch Pedal -Quadrant and Pawl Assembly

5. Disconnect the brake pedal position (BPP) switch electrical connector.

Clutch Pedal -Quadrant and Pawl Assembly

6. Disconnect the brake pedal-to-power brake booster push rod.

1. Remove the self-locking pin.

2. Remove the BPP switch from the brake master cylinder push rod.

3. Remove the brake master cylinder push rod spacers (2B129).

4. Remove the brake master cylinder push rod bushing (2474).

Clutch Pedal -Quadrant and Pawl Assembly

7. Disconnect the clutch pedal position (CPP) switch electrical connector.

Clutch Pedal -Quadrant and Pawl Assembly

8. Disconnect the deactivation switch connector from the wiring harness.

Clutch Pedal -Quadrant and Pawl Assembly

9. WARNING: Do not allow the quadrant to snap rearward. Failure to follow this instruction may result in personal injury.

NOTE: Lift the clutch pedal all the way up to release the clutch release lever cable (7K553).

Rotate the clutch pedal adjuster quandrant (7L583) and unhook the clutch release lever cable (7K553).

Clutch Pedal -Quadrant and Pawl Assembly

10. Remove the nuts.

Clutch Pedal -Quadrant and Pawl Assembly

11. Remove the screw.

Clutch Pedal -Quadrant and Pawl Assembly

12. Remove the nut and the clutch pedal (7519).

Clutch Pedal -Quadrant and Pawl Assembly

13. Remove the self-adjusting mechanism.

Clutch Pedal -Quadrant and Pawl Assembly

14. Remove the self-adjusting mechanism shaft bushings.

Clutch Pedal -Quadrant and Pawl Assembly

Installation

1. NOTE: Before the installation of the clutch pedal shaft or clutch pedal, remove and inspect the brake and clutch pedal bushings. Clean and lubricate with a light film of engine oil meeting Ford specification WSS-M2C153-G and replace the brake and clutch pedal bushing if excessive wear is evident.

To install, reverse the removal procedure.

Clutch Pedal -Quadrant and Pawl Assembly

 

Clutch Pedal -Quadrant and Pawl Assembly

 

Clutch Pedal -Quadrant and Pawl Assembly

    Clutch Controls (Description and Operation)
      The clutch control system engages and disengages the clutch. The clutch control system disengages the clutch when the clutch pedal is depressed and engages the clutch when the clutch pe ...

    Release Cable - Clutch
    Removal CAUTION: Whenever the clutch release lever cable (7K553) is disconnected for any reason, such as transmission removal, clutch pedal components or clutch release lever cable replacement, ...

    Other materials:

    Inspection and Verification
    WARNING: Use of any other than the approved DOT 3 brake fluid will cause permanent damage to brake components and will render the brakes inoperative. WARNING: Brake fluid contains polyglycol ethers and polyglycols. Avoid contact with eyes. Wash hands thorou ...

    Installation
    CAUTION: The upper suspension arm and bushing nuts must be tightened with the suspension at curb height. Failure to do so can result in bushing failure, resulting in poor ride and handling. NOTE: If installing a new upper suspension arm and bushing, mark the ...

    Audible warnings and indicators
    Key In Ignition Warning Chime Sounds when the key is left in the ignition in the off or accessory position and the driver’s door is opened. Keyless Warning Alert (If Equipped) Sounds when the keyless vehicle is in RUN and the driver’s door is opened. Hea ...