Ford Mustang (1999-2004) Service Manual: Transmission Case
Special Tool(s)
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Handle 205-D055 (D81L-4000-A) |
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Installer, Bearing Cup 204-039 (T77F-1217-B) |
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Installer, Drive Pinion Bearing Cup 205-054 (T71P-4616-A) |
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Installer, Rear Axle Oil Seal 205-155 (T80T-4000-Y) |
Disassembly and Assembly
1. Remove the bolts and the guide plate.
- Inspect the plate for wear or damage. Install a new plate as necessary.
2. Remove the case magnets.
3. Remove the reverse lamp switch.
4. Using the special tools, remove the countershaft bearing cup.
5. Using a brass drift, remove mainshaft bearing cup.
6. Inspect the countershaft and mainshaft bearing cups for wear or damage. Install new components as necessary.
7. WARNING: Make sure protective eye wear is in place.
Clean the case with solvent and dry with compressed air. Clean and check the sealing surface for nicks or scratches. Inspect the case for cracks.
- If the case is cracked, install a new case. If the sealing surface has nicks or scratches, use a soft stone or crocus cloth to remove.
8. NOTE: If a new countershaft bearing is being installed, install a new bearing cup. Always install new bearings and cups in a set.
Using the special tools, install the countershaft bearing cup.
9. NOTE: If a new mainshaft bearing is being installed, install a new bearing cup. Always install new bearings and cups in a set.
Using the special tools, install the mainshaft bearing cup.
10. To assemble, reverse the disassembly procedure.
Extension Housing
Special Tool(s)
Installer, Bearing Cup
204-039 (T77F-1217-B)
Adapter for 303-224 (Handle)
205-153 (T80T-4000-W)
Disassembly and Assembly
1. Remove the bolt and ...
Transmission (Assembly)
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Holding Fixture, Transmission
307-003 (T57L-500-B)
Remover/Inst ...
Other materials:
Cylinder Heads (Installation)
Special Tool(s)
Installer, Crankshaft Vibration
Damper
303-102 (T74P-6316-B)
Installer, Front Cover Oil Seal
303-335 (T88T-6701-A)
Holding Tool, Crankshaft
303-448 (T93P-6303-A)
Spreader Bar
303-D089 (D9 ...
Headlamp exit delay
You can set the delay time to keep the headlamps on for up to three
minutes after the ignition is turned off.
Follow the steps below to change the delay time (Steps 1 through 6
must be done within 10 seconds):
1. Turn the ignition off.
2. Turn the lighting co ...
Link - Stabilizer Bar
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. A
new part with
the same part number must be installed if installation becomes nec ...