Ford Mustang (1999-2004) Service Manual: Climate Control System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 54 , Air Conditioner/Heater for schematic and connector information.
Special Tool(s)
Connector, Refrigerant Pressure Line 412-093 (T94P-19623-E) | |
Set, A/C Fittings 412-DS028 (014-00333, D93L- 19703-B) or equivalent | |
Vacuum Pump Kit 416-D002 (D95L-7559-A) or equivalent | |
Breakout Box, EEC-V Control System 418-049 (014-00950, T94L-50- EEC-V) | |
Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool | |
Pressure Test Kit 014-R1072 or equivalent | |
77 III Automotive Meter 105-R0056 or equivalent | |
R-134a Manifold Gauge Set 176-R032A or equivalent | |
Refrigerant Leak Detector 216-00001 or equivalent |
Vacuum Schematic-Manual Climate Control System
Function Selector Switch Vacuum Connector
Function Selector Switch Vacuum Application Chart
V=Vacuum
NV=No Vacuum
System Air Flow Description
MAX A/C When MAX A/C is selected: The air inlet door vacuum control motor is at full vacuum, closing off outside air and admitting only recirculated air. The panel/defrost door vacuum cont ...Inspection and Verification
1. Verify the customer's concern by operating the climate control system to duplicate the condition. 2. Inspect to determine if one of the following mechanical or electrical concerns apply: Visu ...Other materials:
Driving Aids
STEERING
Electric Power Steering
WARNING: The electric power steering system has diagnostic
checks that continuously monitor the system to ensure proper
operation. When a system error is detected a steering message will
appear in the information display.
WARNI ...
Pinpoint Tests
CAUTION: Before removing and installing the GEM or its connectors,
disconnect the
battery. Failure to follow this caution will result in the GEM storing many
erroneous DTCs and it
may exhibit erratic operation after installation.
CAUTION: Be careful when pr ...
Crankshaft End Play
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. Measure the crankshaft end play. Use a Dial Indicator Gauge with Holding
Fixture to measure
crankshaft end play.
2. Position the crankshaft t ...