Ford Mustang (1999-2004) Service Manual: Compressor to Condenser Discharge Line - 4.6L

Material

Item Specification
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B

Removal and Installation

NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.

1. Recover the refrigerant. For additional information, refer to Section.

2. Disconnect the dual-function pressure switch electrical connector and remove the switch.

Compressor to Condenser Discharge Line - 4.6L

3. Remove the A/C muffler bracket nut.

Compressor to Condenser Discharge Line - 4.6L

4. Disconnect the fitting at the condenser.

  • Discard the O-ring seal.

Compressor to Condenser Discharge Line - 4.6L

5. Disconnect the spring lock coupling at the compressor manifold and tube.

  • Discard the O-ring seals.

Compressor to Condenser Discharge Line - 4.6L

6. Remove the compressor to condenser discharge line.

7. To install, reverse the removal procedure.

  • Install new O-ring seals lubricated in clean PAG oil. For additional information, refer to Section.
  • Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to Section.

8. Evacuate, leak test and charge the refrigerant system. For additional information, refer to Section.

    Suction Accumulator to Compressor Line - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Condenser to Evaporator Line
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Other materials:

    Cleaning the instrument panel and instrument cluster lens
    WARNING: Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the airbag system. Clean the instrument panel and cluster lens with a clean, damp, white, cotton cloth, then use a clean a ...

    Pump - CIII
    Special Tool(s) Teflon Seal Replacer Set 211-D027 (D90P-3517-A) or equivalent Removal and Installation 1. Remove the pulley. For additional information, refer to Pulley-CIII Pump in this section. 2. Remove the bolt and bracket. 3. Disconn ...

    Removal
    1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the transmission. 3. Remove the air intake scoop. For additional information, refer to Section. 4. Remove the air cleaner outlet tube. For additional informatio ...