Ford Mustang (1999-2004) Service Manual: Differential Pressure Feedback Exhaust Gas Recirculation (EGR) System

Removal and Installation

1. NOTE: The 4.6L (2V) is shown. The 4.6L (4V) and 3.8L are similar.

NOTE: Bolts may be used in place of nuts on some applications.

Remove the differential pressure feedback EGR.

1. Disconnect the connector.

2. Remove the hoses.

3. Remove the nuts and the differential pressure feedback EGR.

Differential Pressure Feedback Exhaust Gas Recirculation (EGR) System

2. To install, reverse the removal procedure.

    Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube - Mach I
    Removal 1. Remove the air intake scoop. For additional information, refer to Section. 2. Disconnect the exhaust gas recirculation (EGR) tube from the EGR valve. 3. With the vehicle in NEUTRAL, ...

    Exhaust Gas Recirculation (EGR) Vacuum Regulator Solenoid
    Mach I vehicles 1. Remove the air intake scoop. For additional information, refer to Section . All vehicles 2. Remove the exhaust gas recirculation (EGR) vacuum regulator solenoid. Disconnec ...

    Other materials:

    Piston - Selection
    NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston. 1. Select a piston size based on the cylinder bore. 2. NOTE: For precision fit, new pistons are divided into three categories within each size ...

    Removal
    1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system. 2. Disconnect the vacuum hoses from the differential pressure feedback EGR sy ...

    Cooler - Fluid
    Removal 1. Raise and support the vehicle. 2. Disconnect the power steering hoses. 3. Remove the bolt and routing bracket. 4. Remove the bolts and the power steering fluid cooler. Installation 1. To install, reverse the removal procedure. 2. Fill and ...