Ford Mustang (1999-2004) Service Manual: Disc

Removal

1. Remove the front disc brake caliper anchor plate (2B292). For additional information, refer to Brake Caliper Anchor Plate in this section.

2. Match mark the hub (1104) and the brake disc (1125).

Disc

3. If necessary, remove and discard the keeper nuts.

Disc

4. NOTE: If the brake disc cannot be easily removed, apply Rust Penetrant and Inhibitor F2AZ- 19A501-A or equivalent meeting Ford specification ESR-M99C56-A to the mating surfaces.

Remove the brake disc from the hub.

Installation

1. Clean rust and foreign material from the mating surfaces of the hub and brake disc.

  • Use Metal Brake Parts Cleaner F3AZ-19579-SA or equivalent to clean the brake disc and hub.

2. Apply High Temperature Nickel Anti-Seize Lubricant F6AZ-9L494-AA or equivalent meeting Ford specification ESE-M12A4-A to the hub flange.

Disc

3. Align the match marks and install the brake disc.

Disc

4. Install the anchor plate (2B292). 5. Check the total indicated runout (TIR).

    Brake Caliper Anchor Plate
    Removal 1. Remove the pads. For additional information, refer to Pads in this section. 2. Remove the anchor plate (2B292). 1. Remove and discard the anchor plate bolts. 2. Remove the ...

    Shield
    Removal 1. Remove the brake disc (1125). For additional information, refer to Disc in this section. 2. Remove the brake disc shield (2K004). 1. Drill out three brake disc shield rivets. ...

    Other materials:

    Evaporative Emission System Leak Test
    Special Tool(s) Evaporative Emission System Tester 310-F007 (134-00056) or equivalent Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool CAUTION: The evaporat ...

    Pinpoint Tests
    CAUTION: Before removing and installing the generic electronic module (GEM) or its connectors, disconnect the battery. Failure to follow this caution will result in the GEM storing many erroneous DTCs, and it may exhibit erratic operation after in ...

    Component Tests
    Battery-Load Test 1. With the engine running, turn the A/C on, the blower motor on high speed and the headlamps on high beam. 2. Increase the engine speed to approximately 2,000 rpm. The voltage should increase a minimum of 0.5 volt above the ba ...