Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing
Disassembly
1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.
2. Remove the foam weather seal.
3. Remove the screws and remove the heater core.
4. Remove the screws and remove the A/C recirculating air duct.
5. Remove the vacuum reservoir.
1. Disconnect the vacuum line.
2. Remove the screw.
6. Remove the heater air damper door motor.
1. Disconnect the vacuum lines.
2. Loosen the nuts and unclip the motor.
7. Release the vacuum harness from the housing.
8. Remove the screws and remove the resistor.
9. Disconnect the jumper wire.
10. Disconnect the main harness.
11. Remove the screws.
12. Remove the blower motor.
13. Remove the screws and remove the duct.
14. Remove the mounting brackets.
Assembly
1. To assemble, reverse the disassembly procedure.
Heater Core
Removal
NOTE: If a heater core leak is suspected, the heater core must be
pressure leak tested before it is
removed from the vehicle. For additional information, refer to Section.
1. Remove the evap ...
Air Conditioning
General Specifications
Torque Specifications
...
Other materials:
Removal
All vehicles
1. Remove the air intake scoop. For additional information, refer to Section.
2. Remove the Hydro-Boost brake booster. For additional information, refer to
Section..
3. Raise and support the vehicle. For additional information, refer to Section ...
Planetary Gear Support Assembly and Planetary One-Way
Clutch
Disassembly and Assembly
1. NOTE: Inspect the outer and inner races for scores or damaged
surface areas where rollers
contact the races. Inspect the rollers and springs for excessive wear or damage.
Inspect the
spring and cage for bent or damaged ...
Assembly
1. Install the locking lever cam and pin.
2. Install the lock actuator lever and pin.
3. Install the lock actuator lever return spring.
4. Install the ignition lock cylinder lockout lever.
5. NOTE: The lock lever with two teeth is installed on the left ...
