Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing

Disassembly

1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.

2. Remove the foam weather seal.

Evaporator Core Housing

3. Remove the screws and remove the heater core.

Evaporator Core Housing

4. Remove the screws and remove the A/C recirculating air duct.

Evaporator Core Housing

5. Remove the vacuum reservoir.

1. Disconnect the vacuum line.

2. Remove the screw.

Evaporator Core Housing

6. Remove the heater air damper door motor.

1. Disconnect the vacuum lines.

2. Loosen the nuts and unclip the motor.

Evaporator Core Housing

7. Release the vacuum harness from the housing.

8. Remove the screws and remove the resistor.

Evaporator Core Housing

9. Disconnect the jumper wire.

Evaporator Core Housing

10. Disconnect the main harness.

Evaporator Core Housing

11. Remove the screws.

Evaporator Core Housing

12. Remove the blower motor.

Evaporator Core Housing

13. Remove the screws and remove the duct.

Evaporator Core Housing

14. Remove the mounting brackets.

Assembly

1. To assemble, reverse the disassembly procedure.

 

    Heater Core
    Removal NOTE: If a heater core leak is suspected, the heater core must be pressure leak tested before it is removed from the vehicle. For additional information, refer to Section. 1. Remove the evap ...

    Air Conditioning
    General Specifications Torque Specifications ...

    Other materials:

    Heated seats
    WARNING: Persons who are unable to feel pain to the skin because of advanced age, chronic illness, diabetes, spinal cord injury, medication, alcohol use, exhaustion, or other physical conditions, must exercise care when using the seat heater. The seat heater m ...

    Using the boot
    Installing the Boot WARNING: Always secure the retaining clips and boot straps on the vehicle or the boot may come loose while driving. Note: Be sure the boot is secure on the vehicle before driving. Improper installation can result in loss or damage of the b ...

    Axle Housing Bushing
    Special Tool(s) Axle Suspension Bushing Set 204-S030 (T78P-5638-A) Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. ...