Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing
Disassembly
1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.
2. Remove the foam weather seal.
3. Remove the screws and remove the heater core.
4. Remove the screws and remove the A/C recirculating air duct.
5. Remove the vacuum reservoir.
1. Disconnect the vacuum line.
2. Remove the screw.
6. Remove the heater air damper door motor.
1. Disconnect the vacuum lines.
2. Loosen the nuts and unclip the motor.
7. Release the vacuum harness from the housing.
8. Remove the screws and remove the resistor.
9. Disconnect the jumper wire.
10. Disconnect the main harness.
11. Remove the screws.
12. Remove the blower motor.
13. Remove the screws and remove the duct.
14. Remove the mounting brackets.
Assembly
1. To assemble, reverse the disassembly procedure.
Heater Core
Removal
NOTE: If a heater core leak is suspected, the heater core must be
pressure leak tested before it is
removed from the vehicle. For additional information, refer to Section.
1. Remove the evap ...
Air Conditioning
General Specifications
Torque Specifications
...
Other materials:
Transmission (Assembly)
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Holding Fixture, Transmission
307-003 (T57L-500-B)
Remover/Installer, Bearing
Tube
308-025 (T75L-7025-C)
In ...
Safety Precautions
WARNING: Never run the engine with one wheel off the ground, for
example, when
changing a tire. The wheel(s) resting on the ground could cause the vehicle to
move.
WARNING: The tire and wheel must always be correctly matched. It is very
important to
determ ...
Removal
Automatic transmission vehicles
1. Remove the flexplate. For additional information, refer to Flexplate in
this section.
Manual transmission vehicles
2. Remove the flywheel. For additional information, refer to Flywheel in this
section.
All vehicles
3. Using ...
