Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing
Disassembly
1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.
2. Remove the foam weather seal.
3. Remove the screws and remove the heater core.
4. Remove the screws and remove the A/C recirculating air duct.
5. Remove the vacuum reservoir.
1. Disconnect the vacuum line.
2. Remove the screw.
6. Remove the heater air damper door motor.
1. Disconnect the vacuum lines.
2. Loosen the nuts and unclip the motor.
7. Release the vacuum harness from the housing.
8. Remove the screws and remove the resistor.
9. Disconnect the jumper wire.
10. Disconnect the main harness.
11. Remove the screws.
12. Remove the blower motor.
13. Remove the screws and remove the duct.
14. Remove the mounting brackets.
Assembly
1. To assemble, reverse the disassembly procedure.
Heater Core
Removal NOTE: If a heater core leak is suspected, the heater core must be pressure leak tested before it is removed from the vehicle. For additional information, refer to Section. 1. Remove the evap ...Air Conditioning
General Specifications Torque Specifications ...Other materials:
Installation
1. CAUTION: Make sure the hardened washer is installed between the
lower
suspension arm and bushing and the shock absorber. Failure to do so can result
in
damage and failure of the lower suspension arm and bushing.
NOTE: The toe link bolt and nuts are of a ...
Transmission Drive Cycle Test
NOTE: Always drive the vehicle in a safe manner according to driving
conditions and obey all traffic
laws.
NOTE: The Transmission Drive Cycle Test must be followed exactly.
Malfunctions must occur four
times consecutively for shift error DTC code to be set, ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check fluid passage in the cl ...