Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing

Disassembly

1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.

2. Remove the foam weather seal.

Evaporator Core Housing

3. Remove the screws and remove the heater core.

Evaporator Core Housing

4. Remove the screws and remove the A/C recirculating air duct.

Evaporator Core Housing

5. Remove the vacuum reservoir.

1. Disconnect the vacuum line.

2. Remove the screw.

Evaporator Core Housing

6. Remove the heater air damper door motor.

1. Disconnect the vacuum lines.

2. Loosen the nuts and unclip the motor.

Evaporator Core Housing

7. Release the vacuum harness from the housing.

8. Remove the screws and remove the resistor.

Evaporator Core Housing

9. Disconnect the jumper wire.

Evaporator Core Housing

10. Disconnect the main harness.

Evaporator Core Housing

11. Remove the screws.

Evaporator Core Housing

12. Remove the blower motor.

Evaporator Core Housing

13. Remove the screws and remove the duct.

Evaporator Core Housing

14. Remove the mounting brackets.

Assembly

1. To assemble, reverse the disassembly procedure.

 

    Heater Core
    Removal NOTE: If a heater core leak is suspected, the heater core must be pressure leak tested before it is removed from the vehicle. For additional information, refer to Section. 1. Remove the evap ...

    Air Conditioning
    General Specifications Torque Specifications ...

    Other materials:

    Installation
    All vehicles CAUTION: After installing the urethane installed windshield, the vehicle should not be driven until the urethane adhesive has cured. The curing time at temperatures above 13C (55 F) and relative humidity above 50% is 12-24 hours (Refer ...

    Wheel Studs
    Special Tool(s) C-Frame and Clamp Assembly 211-023 (T74P-3044-A1) Removal CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A ...

    Removal
    CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation becomes necessary. ...