Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing

Disassembly

1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.

2. Remove the foam weather seal.

Evaporator Core Housing

3. Remove the screws and remove the heater core.

Evaporator Core Housing

4. Remove the screws and remove the A/C recirculating air duct.

Evaporator Core Housing

5. Remove the vacuum reservoir.

1. Disconnect the vacuum line.

2. Remove the screw.

Evaporator Core Housing

6. Remove the heater air damper door motor.

1. Disconnect the vacuum lines.

2. Loosen the nuts and unclip the motor.

Evaporator Core Housing

7. Release the vacuum harness from the housing.

8. Remove the screws and remove the resistor.

Evaporator Core Housing

9. Disconnect the jumper wire.

Evaporator Core Housing

10. Disconnect the main harness.

Evaporator Core Housing

11. Remove the screws.

Evaporator Core Housing

12. Remove the blower motor.

Evaporator Core Housing

13. Remove the screws and remove the duct.

Evaporator Core Housing

14. Remove the mounting brackets.

Assembly

1. To assemble, reverse the disassembly procedure.

 

    Heater Core
    Removal NOTE: If a heater core leak is suspected, the heater core must be pressure leak tested before it is removed from the vehicle. For additional information, refer to Section. 1. Remove the evap ...

    Air Conditioning
    General Specifications Torque Specifications ...

    Other materials:

    On-board Diagnostics (OBD-II)
    Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the on-board diagnostics system (OBD-II). The OBD-II system protects the environment by ensuring that your vehicle continues to meet ...

    Climate Control System (Description and Operation)
    WARNING: To avoid accidental deployment and possible injury, the air bag system backup power supply must be depleted before repairing any climate control components. To deplete the backup power supply, disconnect the battery ground cable and wait one minute ...

    Exterior mirrors
    Power Exterior Mirrors WARNING: Do not adjust the mirror while your vehicle is in motion. A. Left mirror B. Off C. Right mirror To adjust your mirrors: 1. Select the mirror you want to adjust. 2. Move the control in the direction you want to tilt the mirror. ...