Ford Mustang (1999-2004) Service Manual: Heater Core

Removal

NOTE: If a heater core leak is suspected, the heater core must be pressure leak tested before it is removed from the vehicle. For additional information, refer to Section.

1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section.

2. Remove the foam weather seal.

Heater Core

3. Remove the screws and remove the heater core cover.

Heater Core

4. Remove the heater core.

Installation

1. NOTE: Be sure to install a new oval foam weather seal around the heater core inlet and outlet tubes.

To install, reverse the removal procedure.

    Evaporator Core Housing
    Material Item Specification PAG Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN-12-C) WSH-M1C231- B MERPOL NA ESE-M99B144- B Removal NOTE: The evapor ...

    Evaporator Core Housing
    Disassembly 1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section. 2. Remove the foam weather seal. 3. Remove the screws and remove th ...

    Other materials:

    Engine (Removal)
    Special Tool(s) Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Heavy Duty Floor Crane 014-00071 or equivalent Removal WARNING: Do not smoke or ...

    Fuel Pump Module
    Removal and Installation 1. Remove the fuel tank. For additional information, refer to Fuel Tank in this section. 2. NOTE: For installation, tighten the bolts in the sequence shown. Remove the module assembly flange bolts. 3. Clean the area around the fue ...

    Door Speaker - Lower
    Removal and Installation 1. Remove the front door trim panel (239420). For additional information, refer to Section 2. Remove the speaker (18808). 1. Remove the screws. 2. Disconnect the electrical connector. 3. Remove the speaker. 3. ...