Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing
Material
Item | Specification |
PAG Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN-12-C) | WSH-M1C231- B |
MERPOL NA | ESE-M99B144- B |
Removal
NOTE: The evaporator core is not separately serviceable, it is serviced only with the evaporator core housing assembly.
1. Disconnect the battery ground cable.
2. Recover the refrigerant. For additional information, refer to Section.
3. Drain the cooling system. 4. Remove the instrument panel. For additional information, refer to Section.
5. Disconnect the heater hose couplings from the heater core. For additional information, refer to Section.
6. Disconnect the vacuum connector.
7. Remove the suction accumulator/drier. For additional information, refer to Section.
8. Disconnect the A/C liquid line.
- Discard the O-ring seals.
9. Remove the evaporator core housing nuts.
10. Remove the nut.
11. Remove the screw.
12. Remove the interior evaporator core housing bolts.
13. Remove the evaporator core housing.
Installation
1. To install, reverse the removal procedure.
- Lubricate the coolant hoses with coolant hose lubricant or plain water only, if needed.
- Install new O-ring seals lubricated with PAG oil.
Blower Motor
Removal
1. Disconnect the jumper wire.
2. Disconnect the main harness.
3. Remove the screws.
4. Separate the cover from the motor.
5. Separate the motor from the housing.
6. Disconnect the j ...
Heater Core
Removal
NOTE: If a heater core leak is suspected, the heater core must be
pressure leak tested before it is
removed from the vehicle. For additional information, refer to Section.
1. Remove the evap ...
Other materials:
Air Cleaner - 4.6L (2V) and 4.6L (4V)
Removal and Installation
Mach I
1. Disconnect the air intake scoop outlet tube.
All vehicles
2. Remove the air cleaner outlet tube from the throttle body. For
additional information, refer to Air
Cleaner Outlet Pipe-4.6L (2V) or Air Cleaner Outlet Pipe- ...
Pinpoint Tests
CAUTION: Do not make jumper connections except as directed.
Incorrect connections
may damage the voltage regulator test terminals, fuses, or fuse links.
CAUTION: Do not allow any metal object to come in contact with the
generator housing
and inter ...
Rear Disc Brake (Description and Operation)
WARNING: Brake fluid contains polyglycol ethers and polyglycols.
Avoid contact with
eyes. Wash hands thoroughly after handling. If brake fluid contacts
eyes, flush eyes with
running water for 15 minutes. Get medical attention if irritation
persist ...