Ford Mustang (1999-2004) Service Manual: Evaporator Core Housing

Material

Item Specification
PAG Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN-12-C) WSH-M1C231- B
MERPOL NA ESE-M99B144- B

Removal

NOTE: The evaporator core is not separately serviceable, it is serviced only with the evaporator core housing assembly.

1. Disconnect the battery ground cable.

2. Recover the refrigerant. For additional information, refer to Section.

3. Drain the cooling system. 4. Remove the instrument panel. For additional information, refer to Section.

5. Disconnect the heater hose couplings from the heater core. For additional information, refer to Section.

Evaporator Core Housing

6. Disconnect the vacuum connector.

Evaporator Core Housing

7. Remove the suction accumulator/drier. For additional information, refer to Section.

8. Disconnect the A/C liquid line.

  • Discard the O-ring seals.

Evaporator Core Housing

9. Remove the evaporator core housing nuts.

Evaporator Core Housing

10. Remove the nut.

Evaporator Core Housing

11. Remove the screw.

Evaporator Core Housing

12. Remove the interior evaporator core housing bolts.

Evaporator Core Housing

13. Remove the evaporator core housing.

Installation

1. To install, reverse the removal procedure.

  • Lubricate the coolant hoses with coolant hose lubricant or plain water only, if needed.
  • Install new O-ring seals lubricated with PAG oil.

Evaporator Core Housing

    Blower Motor
    Removal 1. Disconnect the jumper wire. 2. Disconnect the main harness. 3. Remove the screws. 4. Separate the cover from the motor. 5. Separate the motor from the housing. 6. Disconnect the j ...

    Heater Core
    Removal NOTE: If a heater core leak is suspected, the heater core must be pressure leak tested before it is removed from the vehicle. For additional information, refer to Section. 1. Remove the evap ...

    Other materials:

    Switch - Deactivator
    Removal 1. Disconnect the battery ground cable. 2. Remove the deactivator switch. 1. Disconnect the deactivator switch electrical connector. 2. Detach the lower deactivator switch hook. 3. Detach the upper deactivator pivot. Installation 1. N ...

    Transmission (Disassembly)
    Special Tool(s) Holding Fixture, Transmission 307-003 (T57L-500-B) Puller, Bearing 205-D064 (D84L-1123-A) 2 or 3 Jaw Puller 205-D027 (D80L-1013-A) Remover, Mainshaft Bearing 308-058 (T77J-7025-H) ...

    Camshaft
    Special Tool(s) Holding Tool, Camshaft 303-446 (T93P-6256-AHR) Material Item Specification Super Premium SAE 5W-20 Engine Oil XO-5W20-QSP or equivalent WSS-M2C153- H ...