Ford Mustang (1999-2004) Service Manual: Forward Clutch Cylinder

Special Tool(s)

Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent
Compressor, Clutch Spring 307-096 (T81P-70235-A)
Protector, Transmission Forward Clutch Outer Fluid Seal 307-423

Material

Item Specification
MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V

Forward Clutch - Disassembled View

Forward Clutch - Disassembled View

 

Forward Clutch - Disassembled View

Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clut ...

Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if ...

Other materials:

Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector with petroleum jelly. Using the special tool, install the inner piston seal. Install the seal with sealing lip facing down. 2. Install the clutch piston outer seal so that when the pis ...

System Flushing - CII Power Steering Pump
WARNING: Do not mix oil types. Any mixture or any unapproved oil can lead to seal deterioration and leaks. A leak can ultimately cause loss of fluid, which can result in a loss of power steering assist. 1. Remove the fuel pump fuse from the battery junction ...

Evaporative Emission Repair Verification Drive Cycle
Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool Drive Cycle Recommendations NOTE: The following procedure is designed to execute and complete the evap ...