Ford Mustang (1999-2004) Service Manual: Forward Clutch Cylinder
Special Tool(s)
 |
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent |
 |
Compressor, Clutch Spring 307-096 (T81P-70235-A) |
 |
Protector, Transmission Forward Clutch Outer Fluid Seal 307-423 |
Material
| Item | Specification |
| MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM | MERCON V |
Forward Clutch - Disassembled View
Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse
sun shell may be removed.
This is done for balancing purposes.
Inspect the clutch cylinder thrust surfaces, piston bore and clut ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if ...
Other materials:
Connect
1. Install the A/C tube lock coupling spring.
2. Lubricate the inside of the coupling with PAG Refrigerant Compressor Oil
(R-134a Systems) or
equivalent.
3. CAUTION: Use only the new O-ring seals. The use of any O-ring seals
other than
those specified in ...
Inspection and Verification
NOTE: Upon installation of a new GEM, the module must be
reconfigured. For additional information,
refer to Section.
1. The warning lamps are a GEM controlled system; refer to Section.
2. Verify the customer concern by operating the system in questio ...
Removal
1. Drain the engine cooling system.
2. Remove the air cleaner outlet tube.
3. Disconnect the fuel line.
4. Disconnect the upper radiator hose from the water outlet connector.
5. Disconnect and remove the upper radiator hose.
6. Disconnect the acce ...
