Ford Mustang (1999-2004) Service Manual: Forward Clutch Cylinder
Special Tool(s)
 |
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent |
 |
Compressor, Clutch Spring 307-096 (T81P-70235-A) |
 |
Protector, Transmission Forward Clutch Outer Fluid Seal 307-423 |
Material
| Item | Specification |
| MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM | MERCON V |
Forward Clutch - Disassembled View
Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse
sun shell may be removed.
This is done for balancing purposes.
Inspect the clutch cylinder thrust surfaces, piston bore and clut ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if ...
Other materials:
Assembly
1. NOTE: Lubricate direct clutch piston inner seal and seal protector
with petroleum jelly.
Using the special tool, install the inner piston seal.
Install the seal with sealing lip facing down.
2. Install the clutch piston outer seal so that when the pis ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All underbody
dimensions
are detailed to the centerline of existin ...
Pinpoint Tests
CAUTION: Before removing and installing the generic electronic
module (GEM) or its
connectors, disconnect the battery. Failure to follow this caution will
result in the GEM storing
many erroneous DTCs, and it may exhibit erratic operation after
in ...
