Ford Mustang (1999-2004) Service Manual: Forward Clutch Cylinder
Special Tool(s)
 |
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent |
 |
Compressor, Clutch Spring 307-096 (T81P-70235-A) |
 |
Protector, Transmission Forward Clutch Outer Fluid Seal 307-423 |
Material
| Item | Specification |
| MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM | MERCON V |
Forward Clutch - Disassembled View
Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse
sun shell may be removed.
This is done for balancing purposes.
Inspect the clutch cylinder thrust surfaces, piston bore and clut ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if ...
Other materials:
Installation
1. Make sure the anti-rattle spring is correctly positioned in the
caliper.
2. CAUTION: Make sure guide pin boots are correctly seated or damage to
guide pins
can occur.
Install the disc brake caliper.
1. Hold the guide pins stationary.
2. Inst ...
Piston - Ring-to-Groove Clearance
1. Inspect the piston for ring land damage or accelerated wear.
2. Measure the piston ring-to-groove clearance.
Refer to the appropriate section in Group for the procedure.
If out of specification, install new components as necessary. Refer
to the a ...
Brake Booster - Hydro-Boost (Removal and Installation)
Special Tool(s)
Installer Set, Teflon Seal
211-D027 (D90P-3517-A) or
equivalent
Removal
WARNING: The power brake booster should not be carried by the
accumulator, nor
should it ever be dropped on the accumulator. Check the snap ring on th ...
