Ford Mustang (1999-2004) Service Manual: Forward Clutch Cylinder

Special Tool(s)

Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent
Compressor, Clutch Spring 307-096 (T81P-70235-A)
Protector, Transmission Forward Clutch Outer Fluid Seal 307-423

Material

Item Specification
MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V

Forward Clutch - Disassembled View

Forward Clutch - Disassembled View

 

Forward Clutch - Disassembled View

Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clut ...

Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if ...

Other materials:

Countershaft Bearing
Special Tool(s) Bearing Replacer 308-061 (T77J-7025-L) Front Bearing Replacer 308-062 (T77J-7025-M) Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) Pinion Bearing Cone Remover 205-D002 (D79L-4621 ...

Transmission (Removal)
1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the gearshift lever knob. 3. Remove the console panel gearshift plate. Lift the gearshift lever boot over the gearshift lever. 4. Remove the bolts and the sh ...

Piston - Ring-to-Groove Clearance
1. Inspect the piston for ring land damage or accelerated wear. 2. Measure the piston ring-to-groove clearance. Refer to the appropriate section in Group for the procedure. If out of specification, install new components as necessary. Refer to the a ...