Ford Mustang (1999-2004) Service Manual: Forward Clutch Cylinder
Special Tool(s)
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Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent |
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Compressor, Clutch Spring 307-096 (T81P-70235-A) |
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Protector, Transmission Forward Clutch Outer Fluid Seal 307-423 |
Material
| Item | Specification |
| MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM | MERCON V |
Forward Clutch - Disassembled View



Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse
sun shell may be removed.
This is done for balancing purposes.
Inspect the clutch cylinder thrust surfaces, piston bore and clut ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if ...
Other materials:
Valve Spring Strength
Special Tool(s)
Pressure Gauge, Valve/Clutch
Spring
303-006 (TOOL-6513-DD) or
equivalent
1. Use a Valve/Clutch Spring Pressure Gauge to check the valve spring for
correct strength at the
specified valve spring length.
Refer to the appr ...
Connecting Rod - Bearing Journal Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The crankshaft connecting rod journals must be within
specifications to check the connecting
rod bearing journal clearance.
1. Remove the connecting rod bearing cap.
2. ...
Installation
1. Install the bearing, snap ring, hub and dust shield. For additional
information, refer to Wheel
Hub-Cobra in this section.
2. Install the knuckle.
1. Position the knuckle on the lower suspension arm and bushing.
2. Install a new bolt and a new nut. Do ...



