Ford Mustang (1999-2004) Service Manual: Forward Clutch Cylinder

Special Tool(s)

Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent
Compressor, Clutch Spring 307-096 (T81P-70235-A)
Protector, Transmission Forward Clutch Outer Fluid Seal 307-423

Material

Item Specification
MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V

Forward Clutch - Disassembled View

Forward Clutch - Disassembled View

 

Forward Clutch - Disassembled View

Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clut ...

Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if ...

Other materials:

Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or discoloration. Minor scratches or discoloration should be removed with a fine emery cloth. 2. Measure the flatness of the clutch pressure plate surface with a straightedge and a feeler g ...

Transmission (Installation)
Material Item Specification DEXRON III (ATF) Transmission Fluid XT-2-QDX or equivalent DEXRON III Pipe Sealant with Teflon D8AZ-19554-A or equivalent WSK-M2G350- A2 Premium Long Life Grease XG-1-C, K or T or equivalent ...

Installation
CAUTION: The upper suspension arm and bushing nuts must be tightened with the suspension at curb height. Failure to do so can result in bushing failure, resulting in poor ride and handling. NOTE: If installing a new upper suspension arm and bushing, mark the ...