Ford Mustang (1999-2004) Service Manual: Forward Clutch Cylinder
Special Tool(s)
 |
Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent |
 |
Compressor, Clutch Spring 307-096 (T81P-70235-A) |
 |
Protector, Transmission Forward Clutch Outer Fluid Seal 307-423 |
Material
| Item | Specification |
| MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM | MERCON V |
Forward Clutch - Disassembled View
Assembly
1. NOTE: One tab that locks the reverse clutch drum into the reverse
sun shell may be removed.
This is done for balancing purposes.
Inspect the clutch cylinder thrust surfaces, piston bore and clut ...
Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if ...
Other materials:
Sprockets
1. WARNING: To avoid the possibility of personal injury or damage
to the vehicle, do
not operate the engine with the hood open until the fan blade has been
examined for
possible cracks and separation.
NOTE: Specifications show the expected minimum or ma ...
Installation
1. CAUTION: Lubricate the filler pipe check valve area and the
tank-to-filler pipe
grommet with Serfactant prior to assembly or damage to the filler pipe check
valve will
occur.
NOTE: A new grommet must be used for the installation procedure due to
its dest ...
Exhaust Gas Recirculation (EGR) Valve
Removal and Installation
NOTE: The 4.6L, 2V is shown. The 3.8L is similar.
1. Disconnect the vacuum hose.
2. Disconnect the EGR tube from the EGR valve.
3. Remove the two bolts, the EGR valve and the gasket.
4. NOTE: Install a new gasket.
To install, ...
