Ford Mustang (1999-2004) Service Manual: Fuel Charging Wiring Harness

Removal and Installation

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.

1. Disconnect the battery ground cable. For additional information, refer to Section.

2. Remove the upper intake manifold. For additional information, refer to Section.

3. Disconnect the following electrical connectors.

  • 42-pin engine bulkhead connector
  • 16-pin connector
  • 8-pin connector
  • A/C pressure switch

Fuel Charging Wiring Harness

4. Separate the wiring harness from the dash panel.

Fuel Charging Wiring Harness

5. Disconnect the intake manifold runner control (IMRC) actuator electrical connector.

Fuel Charging Wiring Harness

6. Disconnect the RH heated oxygen sensor (HO2S) electrical connector and the 16-pin electrical connector.

Fuel Charging Wiring Harness

7. Disconnect the crankshaft position (CKP) sensor electrical connector.

Fuel Charging Wiring Harness

8. Disconnect the camshaft position (CMP) sensor electrical connector.

Fuel Charging Wiring Harness

9. NOTE: Right side shown, left side similar.

Disconnect the six fuel injector electrical connectors.

Fuel Charging Wiring Harness

10. Disconnect the cylinder head temperature (CHT) sensor electrical connector on the back of the left cylinder head.

Fuel Charging Wiring Harness

11. Disconnect the engine oil pressure sender electrical connector.

Fuel Charging Wiring Harness

12. Disconnect the fuel pressure sensor electrical connector.

Fuel Charging Wiring Harness

13. Disconnect the LH heated oxygen sensor (HO2S) electrical connector.

Fuel Charging Wiring Harness

14. Disconnect the 16-pin electrical connector on the back of the left cylinder head.

Fuel Charging Wiring Harness

15. Remove the wiring harness:

  • Separate the wiring harness from the fuel supply manifold.

16. To install, reverse the removal procedure.

    Fuel Injectors
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Removal and Installation WARNING: Do not smoke or carry lighted ...

    Supply Manifold
    Removal and Installation WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present an ...

    Other materials:

    Summer tires (if equipped)
    Summer tires provide superior performance on wet and dry roads. Summer tires do not have the Mud and Snow (M+S or M/S) tire traction rating on the tire side wall. Since summer tires do not have the same traction performance as All-season or Snow tires, Ford do ...

    Gauges
    Type 1 Cluster shown in standard measure. Metric similar. A. Speedometer B. Fuel gauge C. Engine coolant temperature gauge D. Tachometer E. Information display. See Information displays for more information. Fuel Gauge Indicates approximately how much fuel i ...

    Inspection and Verification
    NOTE: Upon installation of a new GEM, the module must be reconfigured. For additional information, refer to Section. 1. The warning lamps are a GEM controlled system; refer to Section. 2. Verify the customer concern by operating the system in questio ...