Ford Mustang (1999-2004) Service Manual: Fuel Charging Wiring Harness
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Remove the upper intake manifold. For additional information, refer to Section.
3. Disconnect the following electrical connectors.
- 42-pin engine bulkhead connector
- 16-pin connector
- 8-pin connector
- A/C pressure switch
4. Separate the wiring harness from the dash panel.
5. Disconnect the intake manifold runner control (IMRC) actuator electrical connector.
6. Disconnect the RH heated oxygen sensor (HO2S) electrical connector and the 16-pin electrical connector.
7. Disconnect the crankshaft position (CKP) sensor electrical connector.
8. Disconnect the camshaft position (CMP) sensor electrical connector.
9. NOTE: Right side shown, left side similar.
Disconnect the six fuel injector electrical connectors.
10. Disconnect the cylinder head temperature (CHT) sensor electrical connector on the back of the left cylinder head.
11. Disconnect the engine oil pressure sender electrical connector.
12. Disconnect the fuel pressure sensor electrical connector.
13. Disconnect the LH heated oxygen sensor (HO2S) electrical connector.
14. Disconnect the 16-pin electrical connector on the back of the left cylinder head.
15. Remove the wiring harness:
- Separate the wiring harness from the fuel supply manifold.
16. To install, reverse the removal procedure.
Fuel Injectors
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Removal and Installation
WARNING: Do not smoke or carry lighted ...
Supply Manifold
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
an ...
Other materials:
Drive Pinion
Special Tool(s)
Adapter for 205-S127
205-105 (T76P-4020-A3)
Adapter for 205-S127
205-109 (T76P-4020-A9)
Adapter for 205-S127
205-110 (T76P-4020-A10)
Adapter for 205-S127
205-111 (T76P-4020-A11)
Adapter for 20 ...
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.
Visual Inspection Chart
Electrical
Central junction box (CJB) Fuse 31 (5A)
Damaged wiring harness
Loose or corroded connections
...
Steering Column Shaft
Removal and Installation
1. CAUTION: Do not allow the steering column shaft to rotate while
intermediate shaft
is disconnected or damage to the clockspring can result. If there is evidence
that the
steering column shaft has rotated the clockspring must be re ...